This manual covers Volvo VN and VHD Version2 trucks manufactured from November 2002 to December 2006. These vehicles are engineered for demanding vocational applications, emphasizing robust construction and reliable performance. Their design focuses on delivering efficiency and durability in challenging operational environments, making them a trusted choice for professional use.
The purpose of this comprehensive service manual is to provide detailed guidance for the maintenance and repair of your Volvo truck. It includes essential information on safety precautions, technical specifications, and specific procedures for various vehicle systems, including the engine, transmission, brakes, and steering. By following the instructions within this manual, owners and technicians can ensure optimal vehicle performance, longevity, and safety through proper preventive maintenance and timely repairs.
Volvo Service Manual
Trucks
Group 17
Preventive Maintenance
Basic Service
VN, VHD VERSION2
From build date 11.2002 to 12.2006
General .................................................................................................... 3
Preventive Maintenance, General ............................................................ 3
Safety Advice ......................................................................................... 7
Specifications ......................................................................................... 9
Engine .................................................................................................... 9
Transmission ........................................................................................ 11
Rear Axle, Lubrication ......................................................................... 11
Suspension .......................................................................................... 12
Tools ...................................................................................................... 13
Special Tools and Special Equipment .................................................. 13
Preventive Maintenance Inspection Bay .............................................. 16
Design and Function ........................................................................... 17
Clutch ................................................................................................... 17
Power Take-off ..................................................................................... 19
Driveshaft, Lubrication ......................................................................... 19
Brakes .................................................................................................. 20
Steering System .................................................................................. 21
Hubs .................................................................................................... 22
Chassis, Lubrication ............................................................................ 23
Cab, Lubrication ................................................................................... 24
Preventive Maintenance ...................................................................... 27
Check Oil Level in Manual Transmission ............................................. 27
Additional Time Based Maintenance ................................................... 99
Additional Mileage Based Maintenance ............................................. 101
Volvo Service Manual
Trucks
Group 17
Preventive Maintenance
Basic Service
VN, VHD VERSION2
From build date 11.2002 to 12.2006
General .................................................................................................... 3
Preventive Maintenance, General ............................................................ 3
Safety Advice ......................................................................................... 7
Specifications ......................................................................................... 9
Engine .................................................................................................... 9
Transmission ........................................................................................ 11
Rear Axle, Lubrication ......................................................................... 11
Suspension .......................................................................................... 12
Tools ...................................................................................................... 13
Special Tools and Special Equipment .................................................. 13
Preventive Maintenance Inspection Bay .............................................. 16
Design and Function ........................................................................... 17
Clutch ................................................................................................... 17
Power Take-off ..................................................................................... 19
Driveshaft, Lubrication ......................................................................... 19
Brakes .................................................................................................. 20
Steering System .................................................................................. 21
Hubs .................................................................................................... 22
Chassis, Lubrication ............................................................................ 23
Cab, Lubrication ................................................................................... 24
Preventive Maintenance ...................................................................... 27
Check Oil Level in Manual Transmission ............................................. 27
Additional Time Based Maintenance ................................................... 99
Additional Mileage Based Maintenance ............................................. 101
