The 2002 Volvo VN VHD is a robust commercial truck designed for demanding vocational applications, including construction, refuse collection, and specialized hauling. Known for its durability and reliability in challenging environments, this model embodies Volvo Trucks' commitment to engineering quality. The VN VHD series offers a platform that can be customized to meet specific operational needs, reflecting its adaptability and suitability for heavy-duty tasks. Its powerful engine options and substantial torque capabilities are essential for managing heavy loads and navigating difficult terrain, making it a dependable workhorse in its class.
This comprehensive service and repair manual provides essential information for maintaining and servicing the 2002 Volvo VN VHD. It covers a wide range of topics, including general information, detailed preventive maintenance schedules, and specific procedures for annual service, lubrication, and time or mileage-based tasks. The manual offers in-depth technical specifications and repair instructions for critical systems such as the engine, transmission, rear axle, brakes, and steering. It also details diagnostic procedures, lists required tools, and explains the design and function of various components, empowering owners, mechanics, and technicians to ensure the longevity and optimal performance of their vehicle.
Contents
General .................................................................................................... 3
Preventive Maintenance ........................................................................ 3
Specifications ......................................................................................... 7
Engines .................................................................................................. 7
Transmissions ...................................................................................... 10
Rear Axle ............................................................................................. 11
Tools ...................................................................................................... 12
Special Tools and Special Equipment ................................................. 12
Preventive Maintenance Inspection Bay ............................................. 19
Design and Function ........................................................................... 21
Valve Adjustment Interval .................................................................... 21
Clutch ................................................................................................... 21
Power Take-off ..................................................................................... 23
Driveshaft ............................................................................................. 23
Brakes .................................................................................................. 24
Steering System .................................................................................. 25
Hubs .................................................................................................... 26
Chassis ................................................................................................ 27
Cab ...................................................................................................... 28
Preventive Maintenance ...................................................................... 29
Annual Service Including Lubrication and Oil Change ....................... 29
Reception ............................................................................................. 33
Lubrication ........................................................................................... 34
Cab ...................................................................................................... 53
External Checks .................................................................................. 63
Engine Compartment Checks ............................................................. 72
Front Suspension, Steering System Checks ....................................... 83
Checks Beneath the Vehicle ............................................................... 86
Test Driving ........................................................................................ 103
............................................................................................................. 113
Additional Time Based Maintenance ................................................. 113
............................................................................................................. 115
Additional Mileage Based Maintenance ............................................ 115
Contents
General .................................................................................................... 3
Preventive Maintenance ........................................................................ 3
Specifications ......................................................................................... 7
Engines .................................................................................................. 7
Transmissions ...................................................................................... 10
Rear Axle ............................................................................................. 11
Tools ...................................................................................................... 12
Special Tools and Special Equipment ................................................. 12
Preventive Maintenance Inspection Bay ............................................. 19
Design and Function ........................................................................... 21
Valve Adjustment Interval .................................................................... 21
Clutch ................................................................................................... 21
Power Take-off ..................................................................................... 23
Driveshaft ............................................................................................. 23
Brakes .................................................................................................. 24
Steering System .................................................................................. 25
Hubs .................................................................................................... 26
Chassis ................................................................................................ 27
Cab ...................................................................................................... 28
Preventive Maintenance ...................................................................... 29
Annual Service Including Lubrication and Oil Change ....................... 29
Reception ............................................................................................. 33
Lubrication ........................................................................................... 34
Cab ...................................................................................................... 53
External Checks .................................................................................. 63
Engine Compartment Checks ............................................................. 72
Front Suspension, Steering System Checks ....................................... 83
Checks Beneath the Vehicle ............................................................... 86
Test Driving ........................................................................................ 103
............................................................................................................. 113
Additional Time Based Maintenance ................................................. 113
............................................................................................................. 115
Additional Mileage Based Maintenance ............................................ 115
