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Mitsubushi FUSO FE FG FH FK FM Truck 1996-01 Workshop Manual

Mitsubushi FUSO FE FG FH FK FM Truck 1996-01 Workshop Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    FG Series
  • Manufactured by
    Mitsubushi
This workshop repair service manual covers Mitsubishi Fuso FE, FG, FH, FK, and FM series trucks manufactured between 1996 and 2001. These commercial vehicles are renowned for their robust engineering and reliability, serving essential roles in local delivery, construction, and various vocational applications. The trucks feature a range of powerful, water-cooled, 4-cycle diesel engines, including 3.9L, 4.9L, 5.9L, and 7.5L variants, many of which are equipped with turbocharging for enhanced performance. The manual provides comprehensive guidance for these diverse models, ensuring owners and operators can maintain their vehicles effectively.

This extensive manual, comprising over 5800 pages, serves as the definitive resource for all maintenance, repair, and troubleshooting needs. It details every major system, including engine, drivetrain, chassis, and electrical components, offering step-by-step instructions, diagnostic procedures, and detailed wiring diagrams. Coverage extends to specialized systems such as Anti-Lock Braking Systems (ABS), Supplemental Restraint Systems (SRS), and climate control, alongside body repair and interior components. The manual is designed for clarity and accuracy, making it an invaluable tool for both DIY enthusiasts and professional mechanics seeking to keep their Mitsubishi Fuso trucks in optimal working condition.

MITSUBISHI FUSO FE FG FH FK FM TRUCK 1996-2001 WORKSHOP REPAIR SERVICE MANUAL





ENGINE COVERED:
3.9L 4-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 4D34T3 ENGINE

5.9L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D34T2 ENGINE

7.5L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D16 T2-T3-T4 ENGINE

4.9L 4-CYLINDER, IN-LINE, WATER-COOLED, 4-CYCLE DIESEL 4M50T2 ENGINE


TRANSMISSION COVERED:
5 SPEED MANUAL M035S5
5 SPEED MANUAL M8S2×5 SPLITTER-CHANGEOVER, DIRECT-DRIVE, 10-SPEED TYPE
6 SPEED MANUAL M050S5/M050S6
6 SPEED MANUAL M060S5/M060S6/M070S6
5 SPEED MANUAL V5MB1
4 SPEED AUTOMATIC M035A4
4 SPEED AUTOMATIC M030A4 JATCO
4 SPEED AUTOMATIC M4A4 (ALLISON AT542)
6 SPEED AUTOMATIC M100A6


CONTENTS:
GENERAL INFORMATION
TIGHTENING TORQUE
SPECIAL TOOLS
ENGINE SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE CONTROL SYSTEM
FUEL TANK & FILTER
INJECTION SYSTEM
COOLING SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
AIR DUCT & AIR CLEANER
TURBOCHARGER SYSTEM
INTERCOOLER SYSTEM
ENGINE ELECTRICAL
EMISSION SYSTEM
CLUTCH SYSTEM
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
AXLE SYSTEM
MAINTENANCE
WHEEL SPEED SENSOR
BRAKE SYSTEM
ANTI-LOCK BRAKE SYSTEM
PARKING BRAKE SYSTEM
PROPELLER SHAFT
TRANSFER SYSTEM
BODY REPAIR SYSTEM
EXTERIOR & INTERIOR
SRS (RESTRAINT) SYSTEM
INSTRUMENT PANEL
CHASSIS ELECTRICAL
CHARGING SYSTEM
STARTING SYSTEM
LIGHTING SYSTEM
POWER STEERING
HEATING & VENTILATION
AIR CONDITIONING
COMPONENT LOCATIONS
CONFIGURATION DIAGRAM
SPLICE LOCATIONS
STARTING SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TRANSMISSION AUTOMATIC
WHEELS AND TIRES
WIPER AND WASHER
WIRING DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



#### THE MANUAL SIZE IS: 139 MB


@@@@ THE MANUAL SIZE IS: 139 MB



NUMBER OF PAGES: MORE THAN 5800 PAGES




THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.


MITSUBISHI FUSO FE FG FH FK FM TRUCK 1996-2001 WORKSHOP REPAIR SERVICE MANUAL





ENGINE COVERED:
3.9L 4-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 4D34T3 ENGINE

5.9L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D34T2 ENGINE

7.5L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D16 T2-T3-T4 ENGINE

4.9L 4-CYLINDER, IN-LINE, WATER-COOLED, 4-CYCLE DIESEL 4M50T2 ENGINE


TRANSMISSION COVERED:
5 SPEED MANUAL M035S5
5 SPEED MANUAL M8S2×5 SPLITTER-CHANGEOVER, DIRECT-DRIVE, 10-SPEED TYPE
6 SPEED MANUAL M050S5/M050S6
6 SPEED MANUAL M060S5/M060S6/M070S6
5 SPEED MANUAL V5MB1
4 SPEED AUTOMATIC M035A4
4 SPEED AUTOMATIC M030A4 JATCO
4 SPEED AUTOMATIC M4A4 (ALLISON AT542)
6 SPEED AUTOMATIC M100A6


CONTENTS:
GENERAL INFORMATION
TIGHTENING TORQUE
SPECIAL TOOLS
ENGINE SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE CONTROL SYSTEM
FUEL TANK & FILTER
INJECTION SYSTEM
COOLING SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
AIR DUCT & AIR CLEANER
TURBOCHARGER SYSTEM
INTERCOOLER SYSTEM
ENGINE ELECTRICAL
EMISSION SYSTEM
CLUTCH SYSTEM
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
AXLE SYSTEM
MAINTENANCE
WHEEL SPEED SENSOR
BRAKE SYSTEM
ANTI-LOCK BRAKE SYSTEM
PARKING BRAKE SYSTEM
PROPELLER SHAFT
TRANSFER SYSTEM
BODY REPAIR SYSTEM
EXTERIOR & INTERIOR
SRS (RESTRAINT) SYSTEM
INSTRUMENT PANEL
CHASSIS ELECTRICAL
CHARGING SYSTEM
STARTING SYSTEM
LIGHTING SYSTEM
POWER STEERING
HEATING & VENTILATION
AIR CONDITIONING
COMPONENT LOCATIONS
CONFIGURATION DIAGRAM
SPLICE LOCATIONS
STARTING SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TRANSMISSION AUTOMATIC
WHEELS AND TIRES
WIPER AND WASHER
WIRING DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



#### THE MANUAL SIZE IS: 139 MB


@@@@ THE MANUAL SIZE IS: 139 MB



NUMBER OF PAGES: MORE THAN 5800 PAGES




THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.

Mitsubushi FUSO FE FG FH FK FM Truck 1996-01 Workshop Manual

Mitsubushi FUSO FE FG FH FK FM Truck 1996-01 Workshop Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    FG Series
  • Manufactured by
    Mitsubushi
This workshop repair service manual covers Mitsubishi Fuso FE, FG, FH, FK, and FM series trucks manufactured between 1996 and 2001. These commercial vehicles are renowned for their robust engineering and reliability, serving essential roles in local delivery, construction, and various vocational applications. The trucks feature a range of powerful, water-cooled, 4-cycle diesel engines, including 3.9L, 4.9L, 5.9L, and 7.5L variants, many of which are equipped with turbocharging for enhanced performance. The manual provides comprehensive guidance for these diverse models, ensuring owners and operators can maintain their vehicles effectively.

This extensive manual, comprising over 5800 pages, serves as the definitive resource for all maintenance, repair, and troubleshooting needs. It details every major system, including engine, drivetrain, chassis, and electrical components, offering step-by-step instructions, diagnostic procedures, and detailed wiring diagrams. Coverage extends to specialized systems such as Anti-Lock Braking Systems (ABS), Supplemental Restraint Systems (SRS), and climate control, alongside body repair and interior components. The manual is designed for clarity and accuracy, making it an invaluable tool for both DIY enthusiasts and professional mechanics seeking to keep their Mitsubishi Fuso trucks in optimal working condition.

MITSUBISHI FUSO FE FG FH FK FM TRUCK 1996-2001 WORKSHOP REPAIR SERVICE MANUAL





ENGINE COVERED:
3.9L 4-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 4D34T3 ENGINE

5.9L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D34T2 ENGINE

7.5L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D16 T2-T3-T4 ENGINE

4.9L 4-CYLINDER, IN-LINE, WATER-COOLED, 4-CYCLE DIESEL 4M50T2 ENGINE


TRANSMISSION COVERED:
5 SPEED MANUAL M035S5
5 SPEED MANUAL M8S2×5 SPLITTER-CHANGEOVER, DIRECT-DRIVE, 10-SPEED TYPE
6 SPEED MANUAL M050S5/M050S6
6 SPEED MANUAL M060S5/M060S6/M070S6
5 SPEED MANUAL V5MB1
4 SPEED AUTOMATIC M035A4
4 SPEED AUTOMATIC M030A4 JATCO
4 SPEED AUTOMATIC M4A4 (ALLISON AT542)
6 SPEED AUTOMATIC M100A6


CONTENTS:
GENERAL INFORMATION
TIGHTENING TORQUE
SPECIAL TOOLS
ENGINE SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE CONTROL SYSTEM
FUEL TANK & FILTER
INJECTION SYSTEM
COOLING SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
AIR DUCT & AIR CLEANER
TURBOCHARGER SYSTEM
INTERCOOLER SYSTEM
ENGINE ELECTRICAL
EMISSION SYSTEM
CLUTCH SYSTEM
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
AXLE SYSTEM
MAINTENANCE
WHEEL SPEED SENSOR
BRAKE SYSTEM
ANTI-LOCK BRAKE SYSTEM
PARKING BRAKE SYSTEM
PROPELLER SHAFT
TRANSFER SYSTEM
BODY REPAIR SYSTEM
EXTERIOR & INTERIOR
SRS (RESTRAINT) SYSTEM
INSTRUMENT PANEL
CHASSIS ELECTRICAL
CHARGING SYSTEM
STARTING SYSTEM
LIGHTING SYSTEM
POWER STEERING
HEATING & VENTILATION
AIR CONDITIONING
COMPONENT LOCATIONS
CONFIGURATION DIAGRAM
SPLICE LOCATIONS
STARTING SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TRANSMISSION AUTOMATIC
WHEELS AND TIRES
WIPER AND WASHER
WIRING DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



#### THE MANUAL SIZE IS: 139 MB


@@@@ THE MANUAL SIZE IS: 139 MB



NUMBER OF PAGES: MORE THAN 5800 PAGES




THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.


MITSUBISHI FUSO FE FG FH FK FM TRUCK 1996-2001 WORKSHOP REPAIR SERVICE MANUAL





ENGINE COVERED:
3.9L 4-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 4D34T3 ENGINE

5.9L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D34T2 ENGINE

7.5L 6-CYLINDER IN-LINE, WATER-COOLED 4-CYCLE DIESEL 6D16 T2-T3-T4 ENGINE

4.9L 4-CYLINDER, IN-LINE, WATER-COOLED, 4-CYCLE DIESEL 4M50T2 ENGINE


TRANSMISSION COVERED:
5 SPEED MANUAL M035S5
5 SPEED MANUAL M8S2×5 SPLITTER-CHANGEOVER, DIRECT-DRIVE, 10-SPEED TYPE
6 SPEED MANUAL M050S5/M050S6
6 SPEED MANUAL M060S5/M060S6/M070S6
5 SPEED MANUAL V5MB1
4 SPEED AUTOMATIC M035A4
4 SPEED AUTOMATIC M030A4 JATCO
4 SPEED AUTOMATIC M4A4 (ALLISON AT542)
6 SPEED AUTOMATIC M100A6


CONTENTS:
GENERAL INFORMATION
TIGHTENING TORQUE
SPECIAL TOOLS
ENGINE SYSTEM
LUBRICATION SYSTEM
FUEL SYSTEM
ENGINE CONTROL SYSTEM
FUEL TANK & FILTER
INJECTION SYSTEM
COOLING SYSTEM
INTAKE SYSTEM
EXHAUST SYSTEM
AIR DUCT & AIR CLEANER
TURBOCHARGER SYSTEM
INTERCOOLER SYSTEM
ENGINE ELECTRICAL
EMISSION SYSTEM
CLUTCH SYSTEM
MANUAL TRANSMISSION
AUTOMATIC TRANSMISSION
AXLE SYSTEM
MAINTENANCE
WHEEL SPEED SENSOR
BRAKE SYSTEM
ANTI-LOCK BRAKE SYSTEM
PARKING BRAKE SYSTEM
PROPELLER SHAFT
TRANSFER SYSTEM
BODY REPAIR SYSTEM
EXTERIOR & INTERIOR
SRS (RESTRAINT) SYSTEM
INSTRUMENT PANEL
CHASSIS ELECTRICAL
CHARGING SYSTEM
STARTING SYSTEM
LIGHTING SYSTEM
POWER STEERING
HEATING & VENTILATION
AIR CONDITIONING
COMPONENT LOCATIONS
CONFIGURATION DIAGRAM
SPLICE LOCATIONS
STARTING SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TRANSMISSION AUTOMATIC
WHEELS AND TIRES
WIPER AND WASHER
WIRING DIAGRAMS




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:

# ALL WINDOWS VERSION
# ALL MAC VERSION

# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE

# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE



#### THE MANUAL SIZE IS: 139 MB


@@@@ THE MANUAL SIZE IS: 139 MB



NUMBER OF PAGES: MORE THAN 5800 PAGES




THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE/MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE/ MACHINE/ENGINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.