This workshop service and repair manual provides comprehensive technical documentation for Isuzu F Series trucks, specifically covering the FSS, FTR, and FTS models. Renowned for their durability and efficiency in commercial applications, Isuzu vehicles are powered by robust diesel engines, including the 8.2L 6HH1, 7.8L 6HK1-TCS, 9.8L 6SD1, 9.8L 6SD1TC, and 7.1L 6HE1TC variants. The F Series represents Isuzu's commitment to reliable medium-duty trucking, with these models typically produced from the late 1990s through the 2000s and early 2010s. This manual is an invaluable resource for understanding the intricate systems that contribute to the operational excellence of these trucks.
The scope of this manual is extensive, offering detailed guidance on maintenance, repair, and troubleshooting for all major vehicle systems. It covers engine mechanical and electrical components, fuel systems, emission controls, cooling, clutch, drivetrain, braking (including ABS), steering, suspension, and frame and cab structures. Furthermore, it details procedures for various manual and automatic transmissions, including Isuzu MBJ, MLD, MD3560(P), MD3060(P) and Eaton-Fuller, as well as Allison AT545 and AT542 models. With clear, step-by-step instructions, detailed illustrations, and essential technical specifications such as torque values, this manual is designed to empower owners, mechanics, and technicians to effectively maintain and repair their Isuzu F Series trucks, ensuring optimal performance and longevity.
ISUZU F SERIES FSS FTR FTS WORKSHOP SERVICE REPAIR MANUAL
#### THE MANUAL SIZE IS: 600 MB
@@@@ THE MANUAL SIZE IS: 600 MB
ENGINE COVERED:
8.2L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HH1 DIESEL
7.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HK1-TCS TURBOCHARGED DIESEL
9.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6SD1 DIESEL
9.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6SD1TC (EURO I & EURO II) TURBOCHARGED DIESEL
7.1L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HE1TC TURBOCHARGED DIESEL
TRANSMISSION COVERED:
5 & 6 SPEED MANUAL TRANSMISSION MBJ SERIES
6 & 7 SPEED MANUAL TRANSMISSION MLD SERIES
EATON FULLER RT-7608LL MANUAL TRANSMISSION
EATON FULLER FS8209 MANUAL TRANSMISSION
6 SPEED AUTO TRANSMISSION MD3560(P) & MD3060(P)
4 SPEED AUTO TRANSMISSION ALLISON AT545 & AT542
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
TIGHTENING TORQUE
MAINTENANCE
TROUBLESHOOTING
SPECIAL TOOLS
EMISSION & ELECTRICAL DIAGNOSIS
ENGINE EMISSION SYSTEM
EC GOVERNOR SYSTEM
CLUTCH SYSTEM
AUTO TRANSMISSION
MANUAL TRANSMISSION
FRAME AND CAB SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TIRE AND WHEELS
PROPELLER SHAFT
AXLE & MERITOR AXLE
BRAKES SYSTEM
MERITOR BRAKES SYSTEM
ANTI-LOCK BRAKE SYSTEM
LIGHTING SYSTEM
POWER WINDOW SYSTEM
KEYLESS ENTRY SYSTEM
WIPER AND WASHER
WINDSHIELD AND MIRROR
HEATING AND VENTILATION
AIR CONDITIONING
METER & SPEEDOMETER
RADIO & ENTERTAINMENT
DIFFERENTIAL SYSTEM
4WD TRANSFER SYSTEM
POWER OUTLET AND TILT
STARTING SYSTEM
CHARGING SYSTEM
ENGINE CONTROL SYSTEM
DRILLING AND WELDING
INTERIOR AND EXTERIOR
INSTRUMENT PANEL
CAB TILT MECHANISM
POWER STEERING
STEERING COLUMN & LINKAGE
ENGINE MECHANICAL
ENGINE COOLING SYSTEM
ENGINE FUEL SYSTEM
FUEL INJECTION SYSTEM
COMMON RAIL SYSTEM
ENGINE ELECTRICAL
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
PREHEATING SYSTEM
STARTER MOTOR SYSTEM
AIR OVER HYDRAULIC BRAKES
PARKING BRAKES SYSTEM
EXHAUST BRAKE SYSTEM
WIRING CIRCUIT DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
ISUZU F SERIES FSS FTR FTS WORKSHOP SERVICE REPAIR MANUAL
#### THE MANUAL SIZE IS: 600 MB
@@@@ THE MANUAL SIZE IS: 600 MB
ENGINE COVERED:
8.2L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HH1 DIESEL
7.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HK1-TCS TURBOCHARGED DIESEL
9.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6SD1 DIESEL
9.8L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6SD1TC (EURO I & EURO II) TURBOCHARGED DIESEL
7.1L 6-CYLINDER, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6HE1TC TURBOCHARGED DIESEL
TRANSMISSION COVERED:
5 & 6 SPEED MANUAL TRANSMISSION MBJ SERIES
6 & 7 SPEED MANUAL TRANSMISSION MLD SERIES
EATON FULLER RT-7608LL MANUAL TRANSMISSION
EATON FULLER FS8209 MANUAL TRANSMISSION
6 SPEED AUTO TRANSMISSION MD3560(P) & MD3060(P)
4 SPEED AUTO TRANSMISSION ALLISON AT545 & AT542
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
TIGHTENING TORQUE
MAINTENANCE
TROUBLESHOOTING
SPECIAL TOOLS
EMISSION & ELECTRICAL DIAGNOSIS
ENGINE EMISSION SYSTEM
EC GOVERNOR SYSTEM
CLUTCH SYSTEM
AUTO TRANSMISSION
MANUAL TRANSMISSION
FRAME AND CAB SYSTEM
STEERING SYSTEM
SUSPENSION SYSTEM
TIRE AND WHEELS
PROPELLER SHAFT
AXLE & MERITOR AXLE
BRAKES SYSTEM
MERITOR BRAKES SYSTEM
ANTI-LOCK BRAKE SYSTEM
LIGHTING SYSTEM
POWER WINDOW SYSTEM
KEYLESS ENTRY SYSTEM
WIPER AND WASHER
WINDSHIELD AND MIRROR
HEATING AND VENTILATION
AIR CONDITIONING
METER & SPEEDOMETER
RADIO & ENTERTAINMENT
DIFFERENTIAL SYSTEM
4WD TRANSFER SYSTEM
POWER OUTLET AND TILT
STARTING SYSTEM
CHARGING SYSTEM
ENGINE CONTROL SYSTEM
DRILLING AND WELDING
INTERIOR AND EXTERIOR
INSTRUMENT PANEL
CAB TILT MECHANISM
POWER STEERING
STEERING COLUMN & LINKAGE
ENGINE MECHANICAL
ENGINE COOLING SYSTEM
ENGINE FUEL SYSTEM
FUEL INJECTION SYSTEM
COMMON RAIL SYSTEM
ENGINE ELECTRICAL
EXHAUST SYSTEM
TURBOCHARGER SYSTEM
PREHEATING SYSTEM
STARTER MOTOR SYSTEM
AIR OVER HYDRAULIC BRAKES
PARKING BRAKES SYSTEM
EXHAUST BRAKE SYSTEM
WIRING CIRCUIT DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
