This manual covers the Polaris Youth 120 Snowmobile models manufactured between 2000 and 2008. Designed for younger riders, these snowmobiles represent Polaris's commitment to quality and reliability in their youth series. This publication provides comprehensive information to ensure optimal performance and longevity of your vehicle.
This Service Repair Workshop Manual in English offers detailed guidance for owners and technicians. It includes extensive coverage of maintenance procedures, from initial break-in to routine servicing and fluid changes. The manual also provides in-depth troubleshooting for all major systems, including the engine (carbureted and EFI), fuel system, electrical components, drive train, track, brake system, suspension, and steering. With step-by-step instructions, diagrams, illustrations, and detailed technical specifications, this manual is an essential resource for maintaining and repairing your Polaris Youth 120 Snowmobile.
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual
This is Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.
All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile.
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile GENERAL INFORMATION & SPECIFICATIONS
General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 600 Miles)
After Break-In Checkup Checklist
Engine Specifications
Cylinder Head Volume Specifications
Engine Piston Travel Versus Crank Angle Chart
Crankshaft RunoutiRepair Specifications
Fraction/Decimal Conversions
M M/I N. Conversions
Torque Conversions (ft-Ib/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
Engine Torque Patterns
Power Valve (APV) System
Oil Consumption Specifications
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ENGINE
Troubleshooting Engine Carbureted Models
Troubleshooting Engine EFI Models
Troubleshooting Engine Models
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ENGINE-RELATED ITEMS
Water Pump
Pressure Testing Engine
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil lFilter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Turbocharger/lntercooler if applicable
Power Valve (APV) System
Exhaust Controlled Timing (ECT) System
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile FUEL SYSTEMS
Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ELECTRICAL SYSTEMS
Ignition System
Throttle Position Sensor
Throttle Position Sensor
Testing Main Wiring Harness
Voltage Regulator Test
Testing Low-Oil Light Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Components
Emergency Stop Switch Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brake light Switch
Headlight Dimmer Switch
Testing Speedometer Sensor
Testing accessories
Troubleshooting Servomotor
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile DRIVE TRAINITRACK & BRAKE SYSTEMS
Drive Trainl Tracki Brake Systems
Drive Chain and Sprockets
Drive Chain, Track, and Driveshaft
Brake System
Drive Belt
Drive Clutch
Drive ClutchlDriven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive ClutchlDriven Pulley
Troubleshooting Drive Belt
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile REAR SUSPENSION
Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Air Shocks
Pressurizing Rebuildable Shocks
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile STEERING AND BODY
Steering and Body
Steering Post
Ski Wear Bar
Tie Rods/Steering Link
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat Cushion
TaillightiBrakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Chassis/Rear Bumper/Snow flap
Headlight Assembly
Adjusting Headlight Aim
And More....
For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.
Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.
The Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual for later use!
This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.
Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual
This is Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual. This manual contains full service and repair instruction used by mechanics around the world.
All major topics are covered complete. You can find here Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot your Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile.
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile GENERAL INFORMATION & SPECIFICATIONS
General Specifications
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication
Low Oil Pressure Warning Light
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles - 600 Miles)
After Break-In Checkup Checklist
Engine Specifications
Cylinder Head Volume Specifications
Engine Piston Travel Versus Crank Angle Chart
Crankshaft RunoutiRepair Specifications
Fraction/Decimal Conversions
M M/I N. Conversions
Torque Conversions (ft-Ib/N-m)
Tightening Torque (General Bolts)
Assembly Schematics/Torque Specifications
Engine Torque Patterns
Power Valve (APV) System
Oil Consumption Specifications
EFI Specifications
Throttle Valve Angle Specifications
Fuel Pump Specifications
Carburetor Specifications
Electrical Specifications
Ignition Timing Specifications
Steering/Body Torque Specifications
Drive System Specifications
Drive Clutch/Driven Pulley-Related
Specifications
Drive Belt Dimensions
Drive System Components
Gear Case Performance Calibrations
Drive System Torque Specifications
Rear Suspension Torque Specifications
Track Warranty Guidelines
Track Specifications
Front Suspension Specifications
Rear Suspension Specifications
Shock Absorber Specifications
Idler Wheel Dimensions
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ENGINE
Troubleshooting Engine Carbureted Models
Troubleshooting Engine EFI Models
Troubleshooting Engine Models
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ENGINE-RELATED ITEMS
Water Pump
Pressure Testing Engine
Removing Spark Plugs
Checking Compression
Servicing Valves
Installing Spark Plugs
Changing Oil lFilter
Changing Oil
Testing Oil Pressure
Oil Flow Chart
Liquid Cooling System
Liquid Cooling System
Cooling System Schematics
Recoil Starter
Air Silencer
Turbocharger/lntercooler if applicable
Power Valve (APV) System
Exhaust Controlled Timing (ECT) System
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile FUEL SYSTEMS
Fuel Systems
Fuel System (Carbureted)
Fuel System (EFI)
Fuel System (Related Items)
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile ELECTRICAL SYSTEMS
Ignition System
Throttle Position Sensor
Throttle Position Sensor
Testing Main Wiring Harness
Voltage Regulator Test
Testing Low-Oil Light Sensor
Testing Coolant Temperature Warning Light
Testing Fuel Gauge Sender
Testing Electric Fuel Pump
Testing Ignition Components
Emergency Stop Switch Fuse
Ignition Switch - Electric Start Function
Starter Motor
Magneto
Troubleshooting Electric Start
Ignition Timing
Brake light Switch
Headlight Dimmer Switch
Testing Speedometer Sensor
Testing accessories
Troubleshooting Servomotor
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile DRIVE TRAINITRACK & BRAKE SYSTEMS
Drive Trainl Tracki Brake Systems
Drive Chain and Sprockets
Drive Chain, Track, and Driveshaft
Brake System
Drive Belt
Drive Clutch
Drive ClutchlDriven Pulley
Drive Train/Brake Disc
Drive Sprockets
Track Tension
Track Alignment
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly
Troubleshooting Track
Troubleshooting Hydraulic Brake System
Troubleshooting Drive ClutchlDriven Pulley
Troubleshooting Drive Belt
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile REAR SUSPENSION
Rear Suspension
Understanding the Suspension
Suspension Setup Basics
Chassis and Skid Frame Mounting Locations
Servicing Rear Suspension
Servicing ACT Shock
Rebuilding/Recharging Air Shocks
Pressurizing Rebuildable Shocks
Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile STEERING AND BODY
Steering and Body
Steering Post
Ski Wear Bar
Tie Rods/Steering Link
Spindle
Steering Tie Rod
Ski Alignment
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Front Suspension Mounting Bracket
Console
Front Bumper/Belly Pan Assembly
Gas Tank/Seat Assembly
Seat Cushion
TaillightiBrakelight Assembly
Windshield
Backrest/Rack Assembly
Tunnel/Chassis/Rear Bumper/Snow flap
Headlight Assembly
Adjusting Headlight Aim
And More....
For the owner with basic mechanical skills and for independant auto service professionals, this manual includes the same specifications and procedures available to an authorised dealer service department. The car owner with no intention of working on his or her car will find that owning and referring to this manual makes it possible to be better informed and to more knowledgeably discuss repairs with an automotive technician.
Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily service and repair their vehicle.
Written by the manufacturers, Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual can easily help you with any repairs that you may need to do. Many people are scared to touch their cars because it seems difficult. This is only true when you do not have the resources and tools available for when that time comes! This Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual will easily pay for itself on the first oil change, spark plug change, or air filter change that you perform!
THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE. Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual is COMPLETE and INTACT as should be without any MISSING/CORRUPT part or pages.
The Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual includes pictures and easy to follow directions on what tools are needed and how the repair is performed. Just imagine how much you can save by doing simple repairs yourself. You can save anywhere from hundreds if not thousands of dollars in repair bills by using this repair manual / service manual. Many people buy this manual just to have it around for when the inevitable happens. Sooner or later, maintenance will need to be performed. Be prepared for it when it happens by simply purchasing this Polaris Youth 120 2000 2001 2002 2003 2004 2005 2006 2007 2008 Snowmobile Service Repair Workshop Manual for later use!
This manual is in pdf format so they can be viewed on your PC or Mac, as well as a number of devices including many phones and ebook readers like the amazon kindle. You can print out individual pages as needed which avoids the possibility of the original becoming obscured and unreadable by oil stains.
Compatible: All Versions of Windows AND Mac
Printable: Yes
Speed Download
Language: English
Requirements: Adobe PDF Reader
All pages are printable, so run off what you need & take it with you into the garage or workshop.
Save Money $$ By doing your own repairs! These manuals make it easy for any skill level WITH THESE VERY EASY TO FOLLOW, STEP-BY-STEP INSTRUCTIONS!
