This document provides comprehensive parts information for the 2004 ATV, identified by model numbers SPORTSMAN 90 A04FA09CA and SPORTSMAN 90 A04FA09CB. Engineered for reliability and ease of repair, the Sportsman 90 is designed for recreational use, offering a straightforward construction that facilitates maintenance. Its robust design and familiar components make it an accessible option for owners looking to manage their vehicle's upkeep.
This English-language parts manual is an essential resource for understanding the assembly and components of your Sportsman 90. It details numerous sections, including engine mounting, cooling system, fuel system, drive train, and electrical components, all presented with exploded diagrams and part number lists. The manual supports routine maintenance tasks and repair procedures, enabling owners and technicians to efficiently identify and replace parts, thereby prolonging the vehicle's life and ensuring optimal performance.
2004 Polaris Sportsman 90 Parts Manual for Models SPORTSMAN 90 A04FA09CA and SPORTSMAN 90 A04FA09CB.
Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.
Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.
Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.
Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.
34 pages in english pdf format that enables you to print only what you need.
Contents include the following topics with exploded diagrams and part number lists.
SPECIFICATIONS, FRONT CAB, REAR CAB and SEAT, REAR RACK MOUNTING, DECALS, FRONT RACK and BUMPER MOUNTING, ENGINE MOUNTING, COOLING SYSTEM, EXHAUST SYSTEM, FUEL TANK, OIL TANK, AIR BOX, FRONT DRIVE, FRONT TIGHTENER, FRONT STRUT, CV JOINT – BTB, FRONT WHEEL, FRONT BRAKE, CONTROLS -- THROTTLE ASM./CABLE, CONTROLS – MASTER, CYLINDER/BRAKE LINE, STEERING POST, HANDLEBAR and HEADLIGHT POD, A--ARM/STRUT MOUNTING, CENTER TIGHTENER, SWING ARM/SHOCK MOUNTING, DRIVE CLUTCH, DRIVEN CLUTCH, CLUTCH COVER, GEARCASE/BRAKE and CHAIN COVER MOUNTING, REAR BRAKE, REAR WHEEL DRIVE, ELECTRICAL/TAILLIGHT, GEARCASE, GEAR SELECTOR, PISTON and CRANKSHAFT, CRANKCASE and CYLINDER, RECOIL STARTER, CARBURETOR, OIL PUMP, MAGNETO, STARTING, MOTOR, TOOL KIT, PART NUMBER INDEX
2004 Polaris Sportsman 90 Parts Manual for Models SPORTSMAN 90 A04FA09CA and SPORTSMAN 90 A04FA09CB.
Because of their reliable design, relatively simple construction, and ease of repair; ATVs are the ideal machine for maintenance and repair at home. With proper care and routine maintenance, your ATV will provide many years of reliable use. When repairing an ATV, most home mechanics will find them easy to work with and repairs quick and trouble-free.
Scheduled ATV maintenance should occur frequently at regular intervals. This routine maintenance should include changing the oil, inspecting the shift linkage - steering - suspension - coolant system - fuel system - drive belts - engine mounts, changing the spark plugs, and replacing the fuel and air filters. Having a quality parts manual specific to your ATV will help you identify the parts of your ATV and assist you during routine maintenance and repair.
Doing routine maintenance on your ATV at home provides many benefits. It is less expensive than having an ATV shop do the maintenance. It prolongs the life of your ATV. And, it provides you a better understanding of the working components of your ATV.
Even with diligent routine maintenance, ATVs may require periodic repairs. In the event that you need to repair your ATV, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your engine. Another asset that makes ATV engine repair easier, is access to service manuals and parts catalogues. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Your ATV will provide you with many years of service. Routine maintenance and periodic repairs at home will save you money and prolong the life of your ATV engine.
34 pages in english pdf format that enables you to print only what you need.
Contents include the following topics with exploded diagrams and part number lists.
SPECIFICATIONS, FRONT CAB, REAR CAB and SEAT, REAR RACK MOUNTING, DECALS, FRONT RACK and BUMPER MOUNTING, ENGINE MOUNTING, COOLING SYSTEM, EXHAUST SYSTEM, FUEL TANK, OIL TANK, AIR BOX, FRONT DRIVE, FRONT TIGHTENER, FRONT STRUT, CV JOINT – BTB, FRONT WHEEL, FRONT BRAKE, CONTROLS -- THROTTLE ASM./CABLE, CONTROLS – MASTER, CYLINDER/BRAKE LINE, STEERING POST, HANDLEBAR and HEADLIGHT POD, A--ARM/STRUT MOUNTING, CENTER TIGHTENER, SWING ARM/SHOCK MOUNTING, DRIVE CLUTCH, DRIVEN CLUTCH, CLUTCH COVER, GEARCASE/BRAKE and CHAIN COVER MOUNTING, REAR BRAKE, REAR WHEEL DRIVE, ELECTRICAL/TAILLIGHT, GEARCASE, GEAR SELECTOR, PISTON and CRANKSHAFT, CRANKCASE and CYLINDER, RECOIL STARTER, CARBURETOR, OIL PUMP, MAGNETO, STARTING, MOTOR, TOOL KIT, PART NUMBER INDEX
