Welcome to the comprehensive service manual for the 2003 ATV. Engineered as a high-performance sport ATV, the 500 is renowned for its powerful 4-stroke, single-cylinder engine, aggressive styling, and capable off-road chassis. Designed for enthusiasts and off-road adventurers, this model represents a commitment to delivering exciting and dynamic recreational vehicles. Its potent combination of performance, handling, and durability makes it a standout in its class, offering an exhilarating riding experience across various terrains.

This manual serves as an essential resource for maintaining and repairing your 500. It covers a wide array of critical areas, including detailed service, repair, and maintenance procedures for all major components such as the engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems. You will find step-by-step instructions for rebuilding, refurbishing, and restoring the vehicle, along with essential technical specifications, torque values, and diagnostic troubleshooting guides. This guide is meticulously designed to empower owners, mechanics, and technicians in ensuring the optimal performance, reliability, and longevity of the 500.