This workshop service repair manual provides comprehensive information for the Yamaha XS650 motorcycle, produced from 1970 to 1985. The XS650 is celebrated for its reliable air-cooled, 4-stroke, parallel-twin engine, featuring a SOHC valve train and a 5-speed transmission. Its robust engineering, evident in its semi-double cradle frame and disc/drum braking system, has made it an iconic classic, particularly favored in custom motorcycle builds. This manual covers all essential aspects of the XS650, from routine maintenance to detailed engine and component overhauls.
This manual is designed as an authoritative resource for both DIY enthusiasts and professional mechanics. It offers detailed, step-by-step instructions and clear illustrations for a wide range of procedures, including engine disassembly and reassembly, carburetor tuning, electrical system diagnostics, and chassis maintenance. The scope encompasses routine service, repair tasks, and advanced troubleshooting, providing critical technical data such as torque specifications, clearances, and wiring diagrams. Additionally, it includes information from the parts catalogue and owner's manual, ensuring a complete reference for maintaining and repairing the Yamaha XS650.
YAMAHA XS650 XS 650 BIKE WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOGUE AND OWNER'S MANUAL ALSO INCLUDED WITH THIS MANUAL
ENGINE COVERED:
653 cc AIR-COOLED 4-STROKE, FORWARD-INCLINED PARALLEL 2-CYLINDER SOHC
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
MAINTENANCE
LUBRICATION
SPECIAL TOOLS
ENGINE REMOVAL
ENGINE DISASSEMBLY
INSPECTION & REPAIR
CYLINDER HEAD-ROCKER ARM
CRANKSHAFT-CRANKCASE
VALVE & VALVE SPRING
CAMSHAFT-PISTON & RING
CLUTCH SYSTEM
TRANSMISSION
KICKSTARTER
CARBURETION SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
WHEELS-TIRES-TUBE
STEERING SYSTEM
SWING ARM-SHOCK ABSORBER
CABLES & FITTINGS
STARTER SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
SIGNAL SYSTEM
TORQUE SPECIFICATION
CIRCUIT DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
YAMAHA XS650 XS 650 BIKE WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOGUE AND OWNER'S MANUAL ALSO INCLUDED WITH THIS MANUAL
ENGINE COVERED:
653 cc AIR-COOLED 4-STROKE, FORWARD-INCLINED PARALLEL 2-CYLINDER SOHC
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
MAINTENANCE
LUBRICATION
SPECIAL TOOLS
ENGINE REMOVAL
ENGINE DISASSEMBLY
INSPECTION & REPAIR
CYLINDER HEAD-ROCKER ARM
CRANKSHAFT-CRANKCASE
VALVE & VALVE SPRING
CAMSHAFT-PISTON & RING
CLUTCH SYSTEM
TRANSMISSION
KICKSTARTER
CARBURETION SYSTEM
FRONT & REAR WHEEL
BRAKE SYSTEM
WHEELS-TIRES-TUBE
STEERING SYSTEM
SWING ARM-SHOCK ABSORBER
CABLES & FITTINGS
STARTER SYSTEM
CHARGING SYSTEM
IGNITION SYSTEM
LIGHTING SYSTEM
SIGNAL SYSTEM
TORQUE SPECIFICATION
CIRCUIT DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR VEHICLE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
