This manual provides comprehensive service and repair information for the Suzuki GSX R 1300 Hayabusa K2, a legendary hyper-sport motorcycle known for its exceptional speed and aerodynamic prowess. Introduced primarily for the 2002 model year, the K2 generation refined the iconic design, featuring a powerful 1299cc liquid-cooled inline-four engine, advanced chassis, and distinctive bodywork optimized for high-speed stability. This machine set a benchmark for performance in its era, influencing subsequent sportbike designs.
This Service Repair Manual is designed to be an exhaustive resource for owners, mechanics, and technicians. It covers a wide range of systems, including detailed procedures for engine overhaul, fuel and ignition systems, suspension, brakes, transmission, and electrical components. The manual includes scheduled maintenance, diagnostic troubleshooting guides, repair procedures with step-by-step instructions, and essential technical data such as torque values and wiring diagrams. Its comprehensive scope ensures that users can effectively maintain, diagnose, and repair the Suzuki GSX R 1300 Hayabusa K2, preserving its performance and longevity.
Suzuki GSX R 1300 Hayabusa K2 Service Manual
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ...............................................0A-1
Maintenance and Lubrication.................................0B-1
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ...........1A-1
Emission Control Devices ......................................1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System ....................................1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System .....................................................1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis..............................2A-1
Front Suspension ...................................................2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Chain / Drive Train / Drive Shaft ...................3A-1
Brake ........................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis ....................4A-1
Front Brakes...........................................................4B-1
Rear Brakes ...........................................................4C-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Manual Transmission .............................................5B-1
Clutch .....................................................................5C-1
Steering....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ...................................6A-1
Steering / Handlebar ..............................................6B-1
Body and Accessories............................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ......................................................9A-1
Lighting Systems....................................................9B-1
Combination Meter / Fuel Meter / Horn..................9C-1
Exterior Parts .........................................................9D-1
Body Structure .......................................................9E-1
Suzuki GSX R 1300 Hayabusa K2 Service Manual
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ...............................................0A-1
Maintenance and Lubrication.................................0B-1
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ...........1A-1
Emission Control Devices ......................................1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System ....................................1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System .....................................................1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis..............................2A-1
Front Suspension ...................................................2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Chain / Drive Train / Drive Shaft ...................3A-1
Brake ........................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis ....................4A-1
Front Brakes...........................................................4B-1
Rear Brakes ...........................................................4C-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Manual Transmission .............................................5B-1
Clutch .....................................................................5C-1
Steering....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ...................................6A-1
Steering / Handlebar ..............................................6B-1
Body and Accessories............................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ......................................................9A-1
Lighting Systems....................................................9B-1
Combination Meter / Fuel Meter / Horn..................9C-1
Exterior Parts .........................................................9D-1
Body Structure .......................................................9E-1
