The Suzuki Burgman AN650, produced for the 2002 and 2003 model years, represents a significant entry into the maxi-scooter segment. This model, often referred to by its K3 generation code, offers a spacious and comfortable riding experience, making it suitable for both commuting and touring. It is powered by a robust 638 cc parallel-twin engine, delivering approximately 50-55 horsepower and 57-60 Nm of torque, managed by an advanced electronic automatic drive system with a Continuously Variable Transmission (CVT). Notable features include substantial under-seat storage capable of holding two full-face helmets and a steel frame chassis for enhanced stability.
This comprehensive service repair manual provides detailed information for the Suzuki Burgman AN650 (AN650 chassis code). It covers a wide array of systems, including the engine (mechanical and electrical), transmission, driveline, brakes, suspension, steering, fuel system, ignition system, starting and charging systems, and electrical components like lighting and the combination meter. The manual includes essential maintenance schedules, in-depth repair procedures with step-by-step instructions and torque specifications, troubleshooting guides with diagnostic flowcharts, and crucial technical specifications. This resource is designed to assist owners, mechanics, and technicians in performing routine maintenance, complex repairs, and advanced diagnostics to ensure the optimal performance and longevity of the vehicle.
Suzuki Burgman AN650K3 Service Manual 2002 2003
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ...............................................0A-1
Maintenance and Lubrication.................................0B-1
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ...........1A-1
Emission Control Devices ......................................1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System ....................................1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System .....................................................1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis..............................2A-1
Front Suspension ...................................................2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Chain / Drive Train / Drive Shaft ...................3A-1
Brake ........................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis ....................4A-1
Front Brakes...........................................................4B-1
Rear Brakes ...........................................................4C-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Manual Transmission .............................................5B-1
Clutch .....................................................................5C-1
Steering....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ...................................6A-1
Steering / Handlebar ..............................................6B-1
Body and Accessories............................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ......................................................9A-1
Lighting Systems....................................................9B-1
Combination Meter / Fuel Meter / Horn..................9C-1
Exterior Parts .........................................................9D-1
Body Structure .......................................................9E-1
Suzuki Burgman AN650K3 Service Manual 2002 2003
Precautions............................................................... 00-i
Precautions ............................................................ 00-1
General Information ................................................... 0-i
General Information ...............................................0A-1
Maintenance and Lubrication.................................0B-1
Service Data...........................................................0C-1
Engine ......................................................................... 1-i
Precautions .............................................................. 1-1
Engine General Information and Diagnosis ...........1A-1
Emission Control Devices ......................................1B-1
Engine Electrical Devices.......................................1C-1
Engine Mechanical.................................................1D-1
Engine Lubrication System ....................................1E-1
Engine Cooling System.......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System.......................................................1H-1
Starting System....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System .....................................................1K-1
Suspension................................................................. 2-i
Precautions .............................................................. 2-1
Suspension General Diagnosis..............................2A-1
Front Suspension ...................................................2B-1
Rear Suspension....................................................2C-1
Wheels and Tires ...................................................2D-1
Driveline / Axle ........................................................... 3-i
Precautions .............................................................. 3-1
Drive Chain / Drive Train / Drive Shaft ...................3A-1
Brake ........................................................................... 4-i
Precautions .............................................................. 4-1
Brake Control System and Diagnosis ....................4A-1
Front Brakes...........................................................4B-1
Rear Brakes ...........................................................4C-1
Transmission / Transaxle .......................................... 5-i
Precautions .............................................................. 5-1
Manual Transmission .............................................5B-1
Clutch .....................................................................5C-1
Steering....................................................................... 6-i
Precautions .............................................................. 6-1
Steering General Diagnosis ...................................6A-1
Steering / Handlebar ..............................................6B-1
Body and Accessories............................................... 9-i
Precautions .............................................................. 9-1
Wiring Systems ......................................................9A-1
Lighting Systems....................................................9B-1
Combination Meter / Fuel Meter / Horn..................9C-1
Exterior Parts .........................................................9D-1
Body Structure .......................................................9E-1
