This manual covers the KTM 250 SX, 250 MXC, 250 EXC, 525 SX, 525 MXC, and 525 EXC models produced between 2000 and 2003. These high-performance off-road motorcycles are engineered for competition, with variants designed for motocross (SX), cross-country (MXC), and enduro (EXC) racing. KTM's renowned 'Ready to Race' philosophy is evident in these models, which feature powerful four-stroke engines, typically single-cylinder and liquid-cooled, with displacements of 250cc and 525cc. Their robust construction and agile handling have contributed to KTM's significant success in off-road racing disciplines worldwide.
This comprehensive workshop service repair manual provides detailed information essential for the maintenance and repair of your KTM off-road motorcycle. It covers a wide range of systems, including complete engine overhaul and component servicing, electrical systems, fuel systems, and cooling systems. The manual offers step-by-step disassembly and reassembly procedures, periodic maintenance schedules, and systematic troubleshooting guides for common issues. With precise specifications, torque values, and clear diagrams, this manual is an indispensable resource for enthusiasts, amateur mechanics, and professional technicians aiming to ensure optimal performance and longevity of these competition-focused machines.
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.
Models Covered:
2000 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2001 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2002 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2003 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
Manual Contents:
Service-Informations
General Information
Removing And Refitting Engine
Disassembling The Engine
Servicing Individual Components
Assembling The Engine
Electrical
Trouble Shooting
Technical Specifications
Periodic Maintenance Schedule
Wiring Diagrams
Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.
Models Covered:
2000 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2001 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2002 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
2003 KTM SPORTMOTORCYCLES 250-525 SX MXC EXC RACING ENGINE
Manual Contents:
Service-Informations
General Information
Removing And Refitting Engine
Disassembling The Engine
Servicing Individual Components
Assembling The Engine
Electrical
Trouble Shooting
Technical Specifications
Periodic Maintenance Schedule
Wiring Diagrams
Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
