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KTM125 200 SX MXC EXC 1999-2002 engine Repair Manual

KTM125 200 SX MXC EXC 1999-2002 engine Repair Manual

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  • Model
    125
  • Manufactured by
    KTM
This manual covers the KTM 125 SX, 125 MXC, 125 EXC, 200 SX, 200 MXC, and 200 EXC models produced between 1999 and 2002. These motorcycles are renowned for their powerful 2-stroke single-cylinder engines, featuring reed valve induction and advanced power valve systems to optimize performance across various riding conditions. The SX variants are built for motocross, the MXC for cross-country, and the EXC for enduro, each designed with a focus on agility, durability, and competitive performance, reflecting KTM's strong legacy in off-road racing.

This comprehensive factory service manual provides detailed information for the maintenance and repair of the KTM 125 and 200 LC engine family. It includes step-by-step procedures for engine removal, disassembly, component servicing, and reassembly, along with critical torque specifications and tolerances. The manual also covers troubleshooting common engine issues, periodic maintenance schedules, and system overviews for the ignition, fuel, lubrication, cooling, and exhaust systems. With clear text and high-quality diagrams, this 158-page English manual is an essential resource for KTM owners and mechanics to ensure optimal performance and longevity of these off-road machines.

KTM 125 & 200 SX,MXC, EXC 1999-2002 repair manual.
Pages 158
Index
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING THE ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING THE ENGINE
7 ELECTRICAL
8 TROUBLE SHOOTING
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
This factory engine service manual has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to complete any repair or overhaul, correctly and efficiently, saving time and avoiding cockups. All specifications and tolerances are listed. Functions of components are also explained.


KTM 125 & 200 SX,MXC, EXC 1999-2002 repair manual.
Pages 158
Index
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING THE ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING THE ENGINE
7 ELECTRICAL
8 TROUBLE SHOOTING
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
This factory engine service manual has easy-to-read text sections with top quality diagrams, pictures and illustrations. The step by step instructions show you how to complete any repair or overhaul, correctly and efficiently, saving time and avoiding cockups. All specifications and tolerances are listed. Functions of components are also explained.