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Kawasaki Ninja 500R 1987-1993 Workshop Service Repair Manual

Kawasaki Ninja 500R 1987-1993 Workshop Service Repair Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    Ninja
  • Manufactured by
    Kawasaki
This manual covers the Kawasaki Ninja 500R (model code EX500) from its first generation, produced between 1987 and 1993. Known for its liquid-cooled, 4-stroke, parallel-twin engine with a displacement of 498 cc, the Ninja 500R was designed as an accessible sportbike, building on Kawasaki's legacy of performance motorcycles. It features a steel backbone frame, telescopic front forks, and Uni-Trak rear suspension, contributing to its stability. Safety is enhanced by hydraulic disc brakes front and rear and a halogen headlamp. This model offered a balance of sporty performance and practicality, making it a popular choice for riders seeking a capable machine.

This Workshop Service Repair Manual provides comprehensive guidance for the Kawasaki Ninja 500R (EX500) models from 1987 to 1993. It details essential maintenance procedures, including routine service intervals for oil changes, filter replacements, and chain lubrication, as well as fluid specifications for engine oil, coolant, and brake fluid. The manual covers in-depth repair and overhaul instructions for all major systems, including the engine, fuel system, ignition, transmission, electrical system, chassis, brakes, and bodywork. Troubleshooting guidance and diagnostic procedures are also included to help identify and resolve common issues, ensuring optimal performance and longevity of the motorcycle.

Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 Workshop Service Manual PDF.

This edition of PDF service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.

This PDF manual covers the repair and overhaul of Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.

This manual includes many of the specifications and procedures that were available in an authorized Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 dealer service department.

This manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 special tool number and illustrated.

The Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 may require.
SERVICE MANUAL for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 contains information such as:
Tune ups for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Maintenance for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Removal & install procedures for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Assemblies & disassemblies for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Fuel system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Ignition for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Lubrication system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Exhaust for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Electrical system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Body for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
And MUCH MORE!!!

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.

The content of service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 depicts parts and/or procedures applicable to the particular product at time of writing.


Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 Workshop Service Manual PDF.

This edition of PDF service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.

This PDF manual covers the repair and overhaul of Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.

This manual includes many of the specifications and procedures that were available in an authorized Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 dealer service department.

This manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 special tool number and illustrated.

The Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 may require.
SERVICE MANUAL for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 contains information such as:
Tune ups for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Maintenance for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Removal & install procedures for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Assemblies & disassemblies for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Fuel system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Ignition for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Lubrication system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Exhaust for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Electrical system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Body for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
And MUCH MORE!!!

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.

The content of service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 depicts parts and/or procedures applicable to the particular product at time of writing.

Kawasaki Ninja 500R 1987-1993 Workshop Service Repair Manual

Kawasaki Ninja 500R 1987-1993 Workshop Service Repair Manual

★★★★★ 4.5/5
530,000+ Happy Customers
  • Model
    Ninja
  • Manufactured by
    Kawasaki
This manual covers the Kawasaki Ninja 500R (model code EX500) from its first generation, produced between 1987 and 1993. Known for its liquid-cooled, 4-stroke, parallel-twin engine with a displacement of 498 cc, the Ninja 500R was designed as an accessible sportbike, building on Kawasaki's legacy of performance motorcycles. It features a steel backbone frame, telescopic front forks, and Uni-Trak rear suspension, contributing to its stability. Safety is enhanced by hydraulic disc brakes front and rear and a halogen headlamp. This model offered a balance of sporty performance and practicality, making it a popular choice for riders seeking a capable machine.

This Workshop Service Repair Manual provides comprehensive guidance for the Kawasaki Ninja 500R (EX500) models from 1987 to 1993. It details essential maintenance procedures, including routine service intervals for oil changes, filter replacements, and chain lubrication, as well as fluid specifications for engine oil, coolant, and brake fluid. The manual covers in-depth repair and overhaul instructions for all major systems, including the engine, fuel system, ignition, transmission, electrical system, chassis, brakes, and bodywork. Troubleshooting guidance and diagnostic procedures are also included to help identify and resolve common issues, ensuring optimal performance and longevity of the motorcycle.

Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 Workshop Service Manual PDF.

This edition of PDF service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.

This PDF manual covers the repair and overhaul of Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.

This manual includes many of the specifications and procedures that were available in an authorized Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 dealer service department.

This manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 special tool number and illustrated.

The Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 may require.
SERVICE MANUAL for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 contains information such as:
Tune ups for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Maintenance for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Removal & install procedures for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Assemblies & disassemblies for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Fuel system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Ignition for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Lubrication system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Exhaust for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Electrical system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Body for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
And MUCH MORE!!!

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.

The content of service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 depicts parts and/or procedures applicable to the particular product at time of writing.


Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 Workshop Service Manual PDF.

This edition of PDF service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 was primarily published to be used by mechanical technicians who are already familiar with all service procedures relating to BRP products.

This PDF manual covers the repair and overhaul of Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 and assumes that the technician is fully conversant with general automobile practices. The repair procedures outlined in this manual emphasize the special aspects of the product. This will enable you to build and maintain a reputation of quality service.
The PDF manual includes instructions on components manufactured for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. For repairs of proprietary components the instructions of the respective component manufacturers are included in this manual. The purpose behind incorporating these instructions in this manual is to enable technicians to understand their functions properly and thus judge the performance as a whole.

The manual provides the most reliable information.
The aim of this manual is to help you get the best value from your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.

This manual includes many of the specifications and procedures that were available in an authorized Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 dealer service department.

This manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 emphasizes particular information denoted by the wording and symbols: WARNING, CAUTION, NOTE.

It provides information and procedures for routine maintenance and servicing. It offers diagnostic and repair procedures to follow when trouble occurs.

For many simpler jobs, doing it yourself may be quicker than arranging an appointment to get the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 into a dealer and making the trips to leave it and pick it up.
A lot of money can be saved by avoiding the expense the shop must pass on to you to cover its labour and overhead costs.
For those intending to do maintenance and repair on their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993, it is essential that safety equipment be used and safety precautions obseved when working on the Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993. This includes a torque wrench to ensure that fasteners are tightened in accordance with specifications.
In some cases, the text refers to special tools that are recommended or required to accomplish adjustments or repairs. These tools are often identified by their Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 special tool number and illustrated.

The Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 owner will find that owning and referring to this manual will make it possible to be better informed and to more knowledgeably repairs like a professional automotive technician.

We have endeavored to ensure the accuracy of the information in this manual. This is a complete Service Manual contains all necessary instructions needed for any repair your Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 may require.
SERVICE MANUAL for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 contains information such as:
Tune ups for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Maintenance for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Removal & install procedures for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Assemblies & disassemblies for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Fuel system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Ignition for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Lubrication system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Exhaust for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Electrical system for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Body for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
Or more extensive repair involving ENGINE and TRANSMISSION disassembly for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993.
And MUCH MORE!!!

Specification:
This is a PDF FORM NOT A HARD COPY!!!
FAST and FREE ELECTRONIC DELIVERY via Email!!!
Language: English.
Printable: Yes.
File Format: PDF.

The content of service manual for Kawasaki Ninja 500R 1987 1988 1989 1990 1991 1992 1993 depicts parts and/or procedures applicable to the particular product at time of writing.