The Kawasaki KLX450R, produced from 2007 onward, is a robust Dual-Sport / Off-Road Motorcycle engineered for demanding terrain and spirited riding. Benefiting from Kawasaki's heritage in performance-oriented motorcycles, this model draws from the lineage of the renowned KX motocross bikes, offering a potent blend of off-road capability and durability. Its 449 cc liquid-cooled, 4-stroke, single-cylinder engine with DOHC and a 4-valve configuration provides ample power, managed through a 5-speed transmission and a wet, multi-disc clutch. Designed for riders seeking reliability and performance, the KLX450R is built to tackle challenging off-road conditions while remaining a capable dual-sport machine.
This comprehensive workshop service and repair manual provides detailed technical information essential for the maintenance and repair of your Kawasaki KLX450R. It covers all major systems, including the engine, fuel, cooling, lubrication, clutch, transmission, final drive, wheels, tires, brakes, suspension, steering, frame, and electrical systems. Within its pages, you will find step-by-step instructions for periodic maintenance, fluid changes, component overhauls, and intricate repair procedures, all supported by detailed illustrations and diagrams. This manual is an indispensable resource for DIY enthusiasts, home mechanics, and professional technicians aiming to ensure the optimal performance, longevity, and safety of their KLX450R.
KAWASAKI KLX450R KLX 450R 2007 ONWARD BIKE WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOG AND OWNER'S MANUAL ALSO INCLUDED WITH THIS MANUAL
ENGINE COVERED:
449 cc 4-STROKE, 1-CYLINDER, 4-VALVE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
FUEL SYSTEM
COOLING SYSTEM
ENGINE TOP END
ENGINE RIGHT SIDE
CLUTCH SYSTEM
SHIFT MECHANISM
KICKSTARTER
LUBRICATION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEEL & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING SYSTEM
FRAME & BODYWORK
ELECTRICAL SYSTEM
BATTERY SYSTEM
IGNITION SYSTEM
STARTER SYSTEM
LIGHTING SYSTEM
SWITCH & RELAY
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
KAWASAKI KLX450R KLX 450R 2007 ONWARD BIKE WORKSHOP SERVICE REPAIR MANUAL
PARTS CATALOG AND OWNER'S MANUAL ALSO INCLUDED WITH THIS MANUAL
ENGINE COVERED:
449 cc 4-STROKE, 1-CYLINDER, 4-VALVE, LIQUID-COOLED DOHC
CONTENTS:
GENERAL INFORMATION
PERIODIC MAINTENANCE
FUEL SYSTEM
COOLING SYSTEM
ENGINE TOP END
ENGINE RIGHT SIDE
CLUTCH SYSTEM
SHIFT MECHANISM
KICKSTARTER
LUBRICATION SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKSHAFT/TRANSMISSION
WHEEL & TIRES
FINAL DRIVE
BRAKE SYSTEM
SUSPENSION
STEERING SYSTEM
FRAME & BODYWORK
ELECTRICAL SYSTEM
BATTERY SYSTEM
IGNITION SYSTEM
STARTER SYSTEM
LIGHTING SYSTEM
SWITCH & RELAY
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
