The Buell Lightning, encompassing models XB9S and XB12S from 2004 onwards, represents a distinctive entry in the sportbike category. Derived from Buell's performance heritage, the Lightning series is characterized by its aggressive styling, agile handling, and unique engineering, including the signature frame-within-a-frame design that utilizes engine oil as a structural element. These motorcycles, powered by air-cooled, 45-degree V-twin engines ranging from 984 cc to 1203 cc, offer a raw and engaging riding experience. Known for their muscular appearance and sporty performance, Buell motorcycles have earned a reputation among enthusiasts for their distinctive character and engineering innovation.
This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing your Buell Lightning. It covers a wide array of systems, including the engine, fuel system, transmission, electrical system, chassis, suspension, and bodywork. The manual offers step-by-step repair instructions, extensive troubleshooting procedures, and essential technical specifications, including torque values and wiring diagrams. It also includes a parts catalog, making it an invaluable resource for both professional mechanics and DIY enthusiasts seeking to preserve the performance and longevity of their Buell XB series motorcycle.
BUELL XB9S XB12S LIGHTNING 2004 ONWARD BIKE WORKSHOP SERVICE MANUAL
PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
1203 cc 4-STROKE 2-CYL V-TWIN AIR-COOLED OHV (XB12S LIGHTNING)
984 cc 4-STROKE 2-CYL V-TWIN AIR-COOLED OHV (XB9S LIGHTNING)
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
PERIODIC CHECKS
TORQUE VALUES
ENGINE ROTATION
ENGINE REPLACEMENT
CAMSHAFT/CYLINDERHEAD
CYLINDER & PISTON
CLUTCH & ALTERNATOR
VALVE TRAIN/CRANKCASE
FUEL SYSTEM
AIR CLEANER/SENSOR
THROTTLE BODY/CONTROL
EXHAUST SYSTEM
ACTIVE INTAKE
FUEL PUMP & TANK
COOLING SYSTEM
TRANSMISSION
PRIMARY DRIVE/SHIFT LINKAGE
IGNITION SYSTEM
STARTING SYSTEM
BRAKE SYSTEM
TIRE AND WHEELS
FORK AND SHOCK ABSORBER
STEERING HEAD BEARINGS
SWINGRAM AND BRACE
FRAME AND SUBFRAME
FAIRING AND HANDLEBAR
FOOTPAGES,GUARDS & MOUNTS
TROUBLESHOOTING
VATTERY CABLES/VOLTAGE
BODY ACCESSORIES
FUSE AND RELAYS
SWITCH & CONNECTOR
WIRE HARNESS
ELECTRICAL CONNECTORS
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
BUELL XB9S XB12S LIGHTNING 2004 ONWARD BIKE WORKSHOP SERVICE MANUAL
PARTS CATALOG ALSO INCLUDED
ENGINE COVERED:
1203 cc 4-STROKE 2-CYL V-TWIN AIR-COOLED OHV (XB12S LIGHTNING)
984 cc 4-STROKE 2-CYL V-TWIN AIR-COOLED OHV (XB9S LIGHTNING)
CONTENTS:
GENERAL INFORMATION
SPECIFICATION
PERIODIC CHECKS
TORQUE VALUES
ENGINE ROTATION
ENGINE REPLACEMENT
CAMSHAFT/CYLINDERHEAD
CYLINDER & PISTON
CLUTCH & ALTERNATOR
VALVE TRAIN/CRANKCASE
FUEL SYSTEM
AIR CLEANER/SENSOR
THROTTLE BODY/CONTROL
EXHAUST SYSTEM
ACTIVE INTAKE
FUEL PUMP & TANK
COOLING SYSTEM
TRANSMISSION
PRIMARY DRIVE/SHIFT LINKAGE
IGNITION SYSTEM
STARTING SYSTEM
BRAKE SYSTEM
TIRE AND WHEELS
FORK AND SHOCK ABSORBER
STEERING HEAD BEARINGS
SWINGRAM AND BRACE
FRAME AND SUBFRAME
FAIRING AND HANDLEBAR
FOOTPAGES,GUARDS & MOUNTS
TROUBLESHOOTING
VATTERY CABLES/VOLTAGE
BODY ACCESSORIES
FUSE AND RELAYS
SWITCH & CONNECTOR
WIRE HARNESS
ELECTRICAL CONNECTORS
WIRING DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
