This manual covers the Linde Electric Forklift Truck 386 Explosion Protected Series, specifically models E14 EX, E16 EX, E18 EX, and E20 EX, featuring the PL-G1000 technology. These industrial material handling vehicles are engineered for demanding environments where explosion protection is paramount. Their electric powertrain ensures zero-emission operation, making them suitable for sensitive indoor applications. Linde's legacy of innovation and quality is evident in the robust design and advanced safety systems integrated into this series, designed to provide reliable and efficient material handling solutions.
This comprehensive operating and user manual provides essential information for the safe and effective use, maintenance, and troubleshooting of your Linde Electric Forklift Truck. It details operation procedures, safety guidelines, and in-depth maintenance schedules, including 50, 250, and 500-hour service plans, as well as a 3-year plan for specific components. The manual also includes detailed coverage of electrical systems, the load lift system, the gas safety system, chassis, bodywork, and operator controls. Technical specifications, circuit diagrams, and troubleshooting guidance are provided to assist owners, mechanics, and technicians in maintaining optimal performance and addressing potential issues.
Original Factory Illustrated Operating manual for Linde Electric Forklift Truck 386 Explosion Protected Series with PL-G1000
Covered models:
E14 EX
E16 EX
E18 EX
E20 EX
Format: PDF, 92 pages
Language: English
Table of contents:
1 Introduction
Your industrial truck
Your industrial truck data
Proper usage
Symbols used
Technical description
Receivingthe industrial truck
Service plan before initial commissioning
2 Safety
Safety regulations
Safety guidelines
In the case of tip-over
Handling consumables
3 Overview
Identification plate
Truck overview
Controls
Gas safety system display unit
Temperature monitoring and gas safety system indicator lights
4 Operation
Pre-shift checks
Horn
Checking the tyres
5 Maintenance
Inspection and maintenance overview
General information
Inspection and maintenance data
50 h service plan
250 h service plan
500 h service plan
Service plan every 3 years
Recommendations for consumables
Chassis, bodywork and fittings
Cleaning the industrial truck
Chassis frame
Checking requirement for the tyre leak resistance
Checking the wheels for damage and foreign bodies
Towing the industrial truck
Wheel change
Electrics
Disconnecting/connecting battery plugs
Gas warning system buffer battery: checking the charge status
Charging the battery
Connecting the battery to a compatible external battery charger
Battery replacement
Checking the condition and secure attachment of electric cables, cable connectors
cable connections and explosion-protected screw joints
Cleaning the gas safety system measuring heads
Changing the gas safety system measuring heads (at least every 3 years)
Checking and calibrating the gas safety system
Load lift system
Checking the load-carrying equipment
Troubleshooting
Fuses
Fuses for basic equipment
Fuses for special equipment
Malfunctions during operation
Towing the industrial truck
Annex
6 Circuit diagrams
Wiring diagrams
Basic equipment sheet 1-1
Basic equipment sheet 1-2
Basic equipment sheet 1-3
Basic equipment sheet 1-4
Working headlights, warning signals -special equipment
Special equipment, standard lighting
Special equipment, depressurisation / 3rd auxiliary hydraulic
Special equipment -heater
Special equipment, lift height restriction/lift speed limitation, lift mast positioning, driving speed limitation
Special equipment Linde truck data management, battery data management
Special equipment, washer system and rear window heating
Special equipment, hazard warning lights, brake light, sidelight and camera system
Special equipment, voltage transformer
Original Factory Illustrated Operating manual for Linde Electric Forklift Truck 386 Explosion Protected Series with PL-G1000
Covered models:
E14 EX
E16 EX
E18 EX
E20 EX
Format: PDF, 92 pages
Language: English
Table of contents:
1 Introduction
Your industrial truck
Your industrial truck data
Proper usage
Symbols used
Technical description
Receivingthe industrial truck
Service plan before initial commissioning
2 Safety
Safety regulations
Safety guidelines
In the case of tip-over
Handling consumables
3 Overview
Identification plate
Truck overview
Controls
Gas safety system display unit
Temperature monitoring and gas safety system indicator lights
4 Operation
Pre-shift checks
Horn
Checking the tyres
5 Maintenance
Inspection and maintenance overview
General information
Inspection and maintenance data
50 h service plan
250 h service plan
500 h service plan
Service plan every 3 years
Recommendations for consumables
Chassis, bodywork and fittings
Cleaning the industrial truck
Chassis frame
Checking requirement for the tyre leak resistance
Checking the wheels for damage and foreign bodies
Towing the industrial truck
Wheel change
Electrics
Disconnecting/connecting battery plugs
Gas warning system buffer battery: checking the charge status
Charging the battery
Connecting the battery to a compatible external battery charger
Battery replacement
Checking the condition and secure attachment of electric cables, cable connectors
cable connections and explosion-protected screw joints
Cleaning the gas safety system measuring heads
Changing the gas safety system measuring heads (at least every 3 years)
Checking and calibrating the gas safety system
Load lift system
Checking the load-carrying equipment
Troubleshooting
Fuses
Fuses for basic equipment
Fuses for special equipment
Malfunctions during operation
Towing the industrial truck
Annex
6 Circuit diagrams
Wiring diagrams
Basic equipment sheet 1-1
Basic equipment sheet 1-2
Basic equipment sheet 1-3
Basic equipment sheet 1-4
Working headlights, warning signals -special equipment
Special equipment, standard lighting
Special equipment, depressurisation / 3rd auxiliary hydraulic
Special equipment -heater
Special equipment, lift height restriction/lift speed limitation, lift mast positioning, driving speed limitation
Special equipment Linde truck data management, battery data management
Special equipment, washer system and rear window heating
Special equipment, hazard warning lights, brake light, sidelight and camera system
Special equipment, voltage transformer
