The Linde 335-02 Series electric forklifts, encompassing models E14-02 through E20P-02, represent advanced industrial material handling equipment engineered for demanding applications, particularly in hazardous environments. These trucks are designed with a strong emphasis on explosion-proofing, complying with EN 1755 standards, and feature integrated gas warning systems for enhanced safety. Their robust construction, reliable AC traction motors, and efficient electric drive systems underscore Linde's commitment to engineering quality and operational performance in specialized industrial settings.
This Service Training Manual provides comprehensive guidance for the maintenance and repair of the Linde 335-02 Series forklifts. It covers essential systems including explosion-proofing, traction and pump motors, electrical equipment, the gas warning system, drive system, braking, hydraulics, and battery systems. The manual details procedures for component servicing, electrical diagnostics, troubleshooting, and safety protocols, equipping owners, mechanics, and technicians with the knowledge necessary to ensure the continued safe and efficient operation of these specialized vehicles.
Original Illustrated Service Training Manual for Linde Explosion Proof Electric Lift Truck 335-02 Series with gas warning system PL-G 1000 to EN1755
Covered models:
E14-02
E16-02
E16C-02
E18C-02
E16P-02
E18P-02
E20P-02
Format: PDF, 94 pages
Language: English
Table of Contents:
General information
Instructions
Explosion-proofing of the truck
Traction motors
Pump motor
Safety rules
Battery
Backup battery
Commissioning
Battery installation and replacement
Operation and charging
Maintenance
Wheels
Service brake
Fork arms
Electrical equipment
Indicators and signal lamps
Bolt tightening torques for housing covers on flameproof enclosures
Special tools
1 Drive system - Traction motors
1.1 Traction motor
1.1.1 Technical specifications
1.1.2 General remarks
1.1.3 Checking traction motor carbon brush wear and replacing the carbon brushes
1.1.4 Cleaning the traction motors
2 Drive system - Gearing
2.1 Dismantling and re-installing the drive axle
2.1.1 Dismantling the drive axle and cleaning the traction motors
4 Wheels and tyres
4.1 Checking the leakage resistance of the drive tyres
6 Electrical equipment
6.1 Sealed housings
6.1.1 Maintenance of sealed housings
6.1.2 Control housing
6.1.3 Lighting control housing
6.1.4 Housing for gas warning system
6.1.5 Checking the sealing effect of the PG cable glands
6.1.6 Checking the condition and firm attachment of electrical cables
6.2 Gas warning system
6.2.1 Description
6.2.2 Installation and removal of the acknowledgement and channel
modules
6.2.3 Taking the gas warning system into service
6.2.5 Setting the alarm thresholds of the channel modules
6.2.4 Setting the sensor current
6.2.6 Setting the alarm thresholds
6.2.7 Calibrating the sensor head with test gas
6.2.8 Malfunctions
6.2.9 Troubleshooting
6.3 LDC power supply
6.4 Timing circuit 1 V1 and release signal - LDC
6.5 Circuit diagram LDC
6.5.1 Traction controller LDC
6.5.2 Voltage transformer, temperature monitoring, composite
instrument - LDC
6.5.3 Lifting electronics LDC
6.5.4 Traction electronics LDC
6.5.5 Gas warning system PL-G1000
6.5.6 Lighting system and additional electrical equipment - LDC
6.5.7 Extra equipment flash light and reverse warning light LDC
6.6 Power supply LDC40
6.7 Timing circuit 1 V1 and release signal LDC40
6.8 Circuit diagram LDC40
6.8.1 Traction controller LDC40
6.8.2 Composite instrument and temperature control, LDC40
6.8.3 Composite instrument and options LDC40
6.8.4 Combination controller LDC40
6.8.5 Gas warning system PL-G1000 LDC40
6.8.6 Lighting system and additional electrical equipment LDC40
6.8.7 Additional equipment - Flash light and reversing warning
7 Working hydraulics
7.1 General remarks
7.2 Renewing the carbon brushes on the pump motor
Original Illustrated Service Training Manual for Linde Explosion Proof Electric Lift Truck 335-02 Series with gas warning system PL-G 1000 to EN1755
Covered models:
E14-02
E16-02
E16C-02
E18C-02
E16P-02
E18P-02
E20P-02
Format: PDF, 94 pages
Language: English
Table of Contents:
General information
Instructions
Explosion-proofing of the truck
Traction motors
Pump motor
Safety rules
Battery
Backup battery
Commissioning
Battery installation and replacement
Operation and charging
Maintenance
Wheels
Service brake
Fork arms
Electrical equipment
Indicators and signal lamps
Bolt tightening torques for housing covers on flameproof enclosures
Special tools
1 Drive system - Traction motors
1.1 Traction motor
1.1.1 Technical specifications
1.1.2 General remarks
1.1.3 Checking traction motor carbon brush wear and replacing the carbon brushes
1.1.4 Cleaning the traction motors
2 Drive system - Gearing
2.1 Dismantling and re-installing the drive axle
2.1.1 Dismantling the drive axle and cleaning the traction motors
4 Wheels and tyres
4.1 Checking the leakage resistance of the drive tyres
6 Electrical equipment
6.1 Sealed housings
6.1.1 Maintenance of sealed housings
6.1.2 Control housing
6.1.3 Lighting control housing
6.1.4 Housing for gas warning system
6.1.5 Checking the sealing effect of the PG cable glands
6.1.6 Checking the condition and firm attachment of electrical cables
6.2 Gas warning system
6.2.1 Description
6.2.2 Installation and removal of the acknowledgement and channel
modules
6.2.3 Taking the gas warning system into service
6.2.5 Setting the alarm thresholds of the channel modules
6.2.4 Setting the sensor current
6.2.6 Setting the alarm thresholds
6.2.7 Calibrating the sensor head with test gas
6.2.8 Malfunctions
6.2.9 Troubleshooting
6.3 LDC power supply
6.4 Timing circuit 1 V1 and release signal - LDC
6.5 Circuit diagram LDC
6.5.1 Traction controller LDC
6.5.2 Voltage transformer, temperature monitoring, composite
instrument - LDC
6.5.3 Lifting electronics LDC
6.5.4 Traction electronics LDC
6.5.5 Gas warning system PL-G1000
6.5.6 Lighting system and additional electrical equipment - LDC
6.5.7 Extra equipment flash light and reverse warning light LDC
6.6 Power supply LDC40
6.7 Timing circuit 1 V1 and release signal LDC40
6.8 Circuit diagram LDC40
6.8.1 Traction controller LDC40
6.8.2 Composite instrument and temperature control, LDC40
6.8.3 Composite instrument and options LDC40
6.8.4 Combination controller LDC40
6.8.5 Gas warning system PL-G1000 LDC40
6.8.6 Lighting system and additional electrical equipment LDC40
6.8.7 Additional equipment - Flash light and reversing warning
7 Working hydraulics
7.1 General remarks
7.2 Renewing the carbon brushes on the pump motor
