This manual covers the Clark CMP Series, including models CMP 15, CMP 18, CMP 20, CMP 25, and CMP 30. These industrial vehicles are engineered for reliability and performance in demanding operational environments. They are designed to handle a variety of material handling tasks with robust construction and efficient power trains, offering dependable service for various applications.
The purpose of this Service Repair Manual is to provide comprehensive guidance for the maintenance, repair, and troubleshooting of the Clark CMP Series. It details procedures for engine systems, including LPG and Diesel options, transmission overhauls, cooling, fuel, ignition, and electrical systems. Additionally, it covers brake, steering, hydraulic systems, uprights, and wheel and tire services, along with essential maintenance schedules and safe operating practices.
This is a COMPLETE Service Repair Manual for the CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30. This manual contains deep information about maintaining, assembly, disassembly and servicing your CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30.
Models Covered:
========
CLARK FORKLIFT CMP 15
CLARK FORKLIFT CMP 18
CLARK FORKLIFT CMP 20
CLARK FORKLIFT CMP 25
CLARK FORKLIFT CMP 30
Table of Contents:
=========
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
00 ENGINE 4G63/4G64 LPG
1. Specifications and Description
2. Troubleshooting
3. Engine Oil
4. Tune-Up
5. RPM, Vacuum, and Stall Checks
6. Compression Checks
7. Removal and Replacement
8. Overhaul
ENGINE 4TN88/4TNE94 Diesel
1. Engine Oil and Filter
2. CMP 15-20S D Overhaul 4TNE88
3. CMP 20-30 D Overhaul 4TNE94
01 COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
02 FUEL SYSTEM
1. LPG Fuel System
2. Gasoline Fuel System
06 TRANSMISSION
1. Hydratork-Transmission TA 18 & TA 12
2. Transaxle Overhaul
12 IGNITION SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Ignition Timing
4. Distributor Overhaul
14 ELECTRICAL
1. Circuit Diagram
2. Starter
3. Alternator
4. Instrument Pod
22 WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
23 BRAKE SYSTEM
1. Specifications
2. Service Brake
3. Parking Brake
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Pressure Check
4. Steering System Removals & Installations
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
34 UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
38 COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
40 SPECIFICATIONS
1. Specifications
==========
Model Specification: CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30
Language: English
Total Pages: 532
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
This is a COMPLETE Service Repair Manual for the CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30. This manual contains deep information about maintaining, assembly, disassembly and servicing your CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30.
Models Covered:
========
CLARK FORKLIFT CMP 15
CLARK FORKLIFT CMP 18
CLARK FORKLIFT CMP 20
CLARK FORKLIFT CMP 25
CLARK FORKLIFT CMP 30
Table of Contents:
=========
SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedules
2. Planned Maintenance
00 ENGINE 4G63/4G64 LPG
1. Specifications and Description
2. Troubleshooting
3. Engine Oil
4. Tune-Up
5. RPM, Vacuum, and Stall Checks
6. Compression Checks
7. Removal and Replacement
8. Overhaul
ENGINE 4TN88/4TNE94 Diesel
1. Engine Oil and Filter
2. CMP 15-20S D Overhaul 4TNE88
3. CMP 20-30 D Overhaul 4TNE94
01 COOLING SYSTEM
1. Specifications and Description
2. Troubleshooting
02 FUEL SYSTEM
1. LPG Fuel System
2. Gasoline Fuel System
06 TRANSMISSION
1. Hydratork-Transmission TA 18 & TA 12
2. Transaxle Overhaul
12 IGNITION SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Ignition Timing
4. Distributor Overhaul
14 ELECTRICAL
1. Circuit Diagram
2. Starter
3. Alternator
4. Instrument Pod
22 WHEELS AND TIRES
1. Specifications and Description
2. Cushion Wheels and Tires
3. Pneumatic Wheels and Tires
23 BRAKE SYSTEM
1. Specifications
2. Service Brake
3. Parking Brake
25/26 STEER SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Steering System Pressure Check
4. Steering System Removals & Installations
5. Steering Unit Overhaul
6. Priority Valve Overhaul
7. Steer Cylinder Overhaul
29/30 HYDRAULIC SYSTEM
1. Specifications and Description
2. Troubleshooting
3. Hydraulic Pump Overhaual
4. Control Valve Overhaul
34 UPRIGHTS
1. Specifications and Description
2. Upright Checks and Adjustments
3. Lift Chain Service
4. Removals and Replacements
5. Lift and Tilt Cylinder Overhaul
38 COUNTERWEIGHT
1. Specifications
2. Inspection
3. Removal and Replacement
40 SPECIFICATIONS
1. Specifications
==========
Model Specification: CLARK FORKLIFT CMP 15 / CMP 18 / CMP 20 / CMP 25 / CMP 30
Language: English
Total Pages: 532
File Format: PDF
Requirements: Adobe PDF Reader
ZOOM IN/OUT: YES
Downloadable: YES
Compatible: All Versions of Windows & Mac
