This service manual covers the Polaris SL650, SL650 Std., SL750, and SLT750 personal watercraft models manufactured between 1992 and 1995. These watercraft are engineered for recreational use, offering a blend of performance and reliability. This manual is designed to provide comprehensive information to ensure the optimal operation and longevity of your vehicle.
This manual serves as a complete guide for owners, amateur mechanics, and professional technicians. It details essential procedures for maintenance, troubleshooting, and repair, covering all major systems including the engine, drive system, fuel system, electrical system, cooling system, and steering system. By following the instructions and specifications outlined within, users can perform routine inspections, preventive maintenance, and necessary repairs, ultimately saving time and money while preventing premature component failure.
This Polaris PWC Service Manual Covers Following Models:
SL650 (1992-1995)
SL650 Std. (1992-1995)
SL750 (1992-1995)
SLT750 (1992-1995)
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type, And give you all the information needed to do the procedure correctly.Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Clearing a submerged Jet Ski / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlocking compound / Parts replacement / Basic hand tools / Special tools / Mechanics tips /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting tools / Starting system / Charging system / Ignition system / Stop switch relay / Fuel system / Engine / two-stroke pressure testing / Steering
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklists / Pre ride daily inspection / Post ride inspection / End of day checklist / Break in / 10-hour inspection / Pre-season check up / Fuel and lubrication / Service intervals / Periodic maintenance / Fuel filter / Injection oil filter change / Engine stop switch and tether / Engine overheat buzzer warning / Steering jet pump alignment check / Intake grate / Cooling filters and thermostat / Control cable adjustment / Synchronize carb choke valves / General inspection and maintenance / Tune-up / Cylinder head bolt torque / Cylinder compression check test / Spark plug / Ignition timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Engine lubrication / Service precautions / Servicing the engine in the hull / Special tools / Precautions / Engine removal / Engine support plate and rubber mounts / Engine installation / Engine jet pump alignment / Exhaust pipe and manifold / Engine top end / Cylinders / Piston, piston pin and piston rings / Crankcase and crankshaft / Rear coupling / Specifications
CHAPTER FIVE / DRIVE SYSTEM
Service precautions / Jet pump / Driveshaft bearing, seals and housing / Electric quick trim system / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel system identification / Air intake silencer and flame arrestor / Carburetors / Automatic shutoff valve / Manual shutoff valve / Fuel pump / Reed valves / Fuel gauge / Fuel tank / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Ignition system / Electrical box / Charging system / Starting system / Electric trim / Instruments / Specifications
CHAPTER EIGHT / OIL INJECTION SYSTEM
System components / Oil pump service / Component replacement / Specifications
CHAPTER NINE / COOLING SYSTEM
Hoses / Maintenance / Component replacement / Specifications
CHAPTER TEN / STEERING SYSTEM
Component replacement / Specifications
CHAPTER ELEVEN / OFF-SEASON STORAGE
Storage / Specifications
INDEX
WIRING DIAGRAMS
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
This Polaris PWC Service Manual Covers Following Models:
SL650 (1992-1995)
SL650 Std. (1992-1995)
SL750 (1992-1995)
SLT750 (1992-1995)
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type, And give you all the information needed to do the procedure correctly.Keep this shop manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
Manual Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Clearing a submerged Jet Ski / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlocking compound / Parts replacement / Basic hand tools / Special tools / Mechanics tips /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting tools / Starting system / Charging system / Ignition system / Stop switch relay / Fuel system / Engine / two-stroke pressure testing / Steering
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklists / Pre ride daily inspection / Post ride inspection / End of day checklist / Break in / 10-hour inspection / Pre-season check up / Fuel and lubrication / Service intervals / Periodic maintenance / Fuel filter / Injection oil filter change / Engine stop switch and tether / Engine overheat buzzer warning / Steering jet pump alignment check / Intake grate / Cooling filters and thermostat / Control cable adjustment / Synchronize carb choke valves / General inspection and maintenance / Tune-up / Cylinder head bolt torque / Cylinder compression check test / Spark plug / Ignition timing / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Engine lubrication / Service precautions / Servicing the engine in the hull / Special tools / Precautions / Engine removal / Engine support plate and rubber mounts / Engine installation / Engine jet pump alignment / Exhaust pipe and manifold / Engine top end / Cylinders / Piston, piston pin and piston rings / Crankcase and crankshaft / Rear coupling / Specifications
CHAPTER FIVE / DRIVE SYSTEM
Service precautions / Jet pump / Driveshaft bearing, seals and housing / Electric quick trim system / Specifications
CHAPTER SIX / FUEL SYSTEM
Fuel system identification / Air intake silencer and flame arrestor / Carburetors / Automatic shutoff valve / Manual shutoff valve / Fuel pump / Reed valves / Fuel gauge / Fuel tank / Specifications
CHAPTER SEVEN / ELECTRICAL SYSTEM
Battery / Ignition system / Electrical box / Charging system / Starting system / Electric trim / Instruments / Specifications
CHAPTER EIGHT / OIL INJECTION SYSTEM
System components / Oil pump service / Component replacement / Specifications
CHAPTER NINE / COOLING SYSTEM
Hoses / Maintenance / Component replacement / Specifications
CHAPTER TEN / STEERING SYSTEM
Component replacement / Specifications
CHAPTER ELEVEN / OFF-SEASON STORAGE
Storage / Specifications
INDEX
WIRING DIAGRAMS
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
