This Service Repair Manual covers the Hyster SPACESAVER S70XL, S80XL, S100XL, S120XLS, S120XL, S3.50XL, S4.00XL, S4.50XL, S5.50XLS, and S5.50XL Forklift models. These industrial forklifts are engineered for material handling, lifting, and transport operations. They are powered by internal combustion engines, offering options for gasoline (LPG) and diesel fuel types, including GM V6-4.3L and Perkins Diesel Engine-1000 Series configurations. The robust design and reliable performance make these forklifts a valuable asset in demanding work environments.
This comprehensive manual provides detailed information essential for the maintenance and repair of your Hyster forklift. It includes routine and preventive maintenance procedures, as well as in-depth repair instructions for various systems. Covered components include the frame, engine, cooling system, fuel system, single-speed PS transmission, drive axle, steering, brakes, hydraulics, electrical systems, masts, and fasteners. Technical specifications, diagrams, and information on both metric and inch fasteners are also included, ensuring that owners and technicians have the resources needed to keep the equipment operating efficiently and safely.
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
*****************
Models Covered:
HYSTER SPACESAVER S70XL (D004) FORKLIFT
HYSTER SPACESAVER S80XL (D004) FORKLIFT
HYSTER SPACESAVER S100XL (D004) FORKLIFT
HYSTER SPACESAVER S120XLS (D004) FORKLIFT
HYSTER SPACESAVER S120XL (D004) FORKLIFT
HYSTER SPACESAVER S3.50XL (D004) FORKLIFT
HYSTER SPACESAVER S4.00XL (D004) FORKLIFT
HYSTER SPACESAVER S4.50XL (D004) FORKLIFT
HYSTER SPACESAVER S5.50XLS (D004) FORKLIFT
HYSTER SPACESAVER S5.50XL (D004) FORKLIFT
****************
Manual Contents:
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
****************
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This Hyster manual is a complete service repair manual in one PDF file. With a book marking to the left-hand side to navigate all section.Very easy to be used. It can be used by anyone from a first time to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
*****************
Models Covered:
HYSTER SPACESAVER S70XL (D004) FORKLIFT
HYSTER SPACESAVER S80XL (D004) FORKLIFT
HYSTER SPACESAVER S100XL (D004) FORKLIFT
HYSTER SPACESAVER S120XLS (D004) FORKLIFT
HYSTER SPACESAVER S120XL (D004) FORKLIFT
HYSTER SPACESAVER S3.50XL (D004) FORKLIFT
HYSTER SPACESAVER S4.00XL (D004) FORKLIFT
HYSTER SPACESAVER S4.50XL (D004) FORKLIFT
HYSTER SPACESAVER S5.50XLS (D004) FORKLIFT
HYSTER SPACESAVER S5.50XL (D004) FORKLIFT
****************
Manual Contents:
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
****************
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader