The Hyster D004 Series forklift trucks, including models S3.50XL (S70XL) through S5.50XLS (S120XLS), represent robust industrial equipment designed for demanding operational, maintenance, and repair tasks. These IC-engined forklift trucks are engineered for reliability and efficiency, featuring options such as the GM V6-4.3L engine or Perkins Diesel Engine-1000 Series, and capable of running on LPG, Diesel, or Gasoline. With a focus on performance, they incorporate advanced systems like the Single-Speed PS Transmission, ROSS HGF steering control, and a High Energy Ignition System, ensuring dependable operation in various work environments.
This comprehensive Workshop Service Repair Manual provides essential information for the upkeep and servicing of your Hyster forklift. It covers critical areas including periodic maintenance, detailed specifications, engine and transmission systems, hydraulic components, cooling and brake systems, and electrical diagnostics. The manual is designed to assist owners, mechanics, and technicians in performing all necessary repairs and maintenance procedures accurately. With high-quality images, circuit diagrams, and searchable text, this English language manual offers a complete resource for ensuring the longevity and optimal performance of your D004 Series forklift truck.
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck D004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XL (S70XL)
S4.00XL (S80XL)
S4.50XL (S100XL)
S5.00XL (S110XL)
S5.50XL (S120XL)
S5.50XLS (S120XLS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
Original Illustrated Factory Workshop Service Manual for Hyster IC Engined Forklift Truck D004 Series.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text
Covered models:
S3.50XL (S70XL)
S4.00XL (S80XL)
S4.50XL (S100XL)
S5.00XL (S110XL)
S5.50XL (S120XL)
S5.50XLS (S120XLS)
Compatible WIN/Mac
Language: English
Format: ZIP, Contained Set of PDF Manuals
FRAME
GM V6-4.3L ENGINE (CARBURETED)
PERKINS DIESEL ENGINE-1000 SERIES
GM V6-4.3L ENGINE WITH FUEL INJECTION
PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH)
COOLING SYSTEM
WEBER CARBURETOR WITH GOVERNOR
LPG FUEL SYSTEM
SINGLE-SPEED PS TRANSMISSION-REPAIR
SINGLE-SPEED PS TRANS-DESCR / OPER
DRIVE AXLE
STEERING CONTROL UNIT
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
BRAKE SYSTEM
HYDRAULIC GEAR PUMPS
HYDRAULIC SYSTEM
HYDRAULIC PUMP DRIVE ASSEMBLY
MAIN CONTROL VALVE
TILT CYLINDERS
ALTERNATOR
STARTER
HIGH ENERGY IGNITION SYSTEM
INSTRUMENT PANEL INDICATORS / SENDERS
MSTS-GM V6-4.3L (EARLY CONTROL MODULES)
GM V6 ENGINE CONTROL-REPAIR (EARLY MODULES)
GM V6 ENG CONTROL-DESC/OPER (EARLY MODULES)
MSTS-GM V6-4.3L (LATER CONTROL MODULES)
GM V6 ENG CONTROL-DESC/OPER (LATER MODULES)
GM V6 ENGINE CONTROL-REPAIR (LATER MODULES)
LIFT CYLINDERS
VISTA MASTS
METRIC AND INCH (SAE) FASTENERS
PERIODIC MAINTENANCE
DIAGRAMS
CAPACITIES and SPECIFICATIONS
DIAGRAMS-GM ELECTRONIC ENGINE CONTROL
