This ISUZU Engine Workshop Manual provides comprehensive information for the repair and service of various ISUZU diesel engines. Designed for industrial applications, these 4-cycle, water-cooled engines, featuring OHC valve trains and available turbocharging, are known for their robust engineering and reliability. The manual covers a wide range of engine models, including the 4BB1, 4BD1, 4BD1-T, 6BB1, 6BD1, 6BD1-T, 6BG1, 6BG1-T, AA-4BG1, BB-4BG1-T, AA-6BG1, and BB-6BG1-T, with displacements ranging from 3.6L to 6.5L.
This service repair manual is an essential resource for maintaining and repairing your ISUZU diesel engine. It includes detailed step-by-step written instructions, necessary diagrams, and illustrations for engine disassembly, inspection, repair, and re-assembly. Coverage extends to critical systems such as the lubrication, cooling, fuel, and turbocharger systems, as well as electrical components and troubleshooting guidance. This manual is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their ISUZU engines.
ISUZU 4BB1 4BD1 4BG1 6BB1 6BD1 GBG1 SERIES DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE
ENGINE & ENGINE MODEL COVERED:
3.6L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 4BB1 DIESEL ENGINE
3.9L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 4BD1 DIESEL ENGINE
3.9L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 4BD1-T DIESEL ENGINE
5.4L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BB1 DIESEL ENGINE
5.8L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BD1 DIESEL ENGINE
5.8L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 6BD1-T DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BG1 DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 6BG1-T DIESEL ENGINE
4.3L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU AA-4BG1 & BB-4BG1-T INDUSTRIAL DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU AA-6BG1 & BB-6BG1-T INDUSTRIAL DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CONVERSION TABLE
ENGINE REPAIR KIT
ENGINE DISASSEMBLY
ENGINE INSPECTION
ENGINE REPAIR
ENGINE RE-ASSEMBLY
CYLINDER HEAD-CYLINDER
PISTON & CONNECTING ROD
CRANKSHAFT-CAMSHAFT
VALVE-SPRING-TAPPET
IDLER GEAR-PUSH ROD
TIMING CASE-FLYWHEEL HOUSING
ENGINE TUNING OPERATION
LUBRICATION SYSTEM
OIL PUMP & OIL COOLER
COOLING SYSTEM
ENGINE FUEL SYSTEM
INJECTION NOZZLE
FUEL INJECTION SYSTEM
TURBOCHARGER SYSTEM
AIR COMPRESSOR SYSTEM
ENGINE ELECTRICALS
STARTER MOTOR SYSTEM
ALTERNATOR SYSTEM
TROUBLESHOOTING
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR ENGINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
ISUZU 4BB1 4BD1 4BG1 6BB1 6BD1 GBG1 SERIES DIESEL ENGINE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE
ENGINE & ENGINE MODEL COVERED:
3.6L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 4BB1 DIESEL ENGINE
3.9L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 4BD1 DIESEL ENGINE
3.9L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 4BD1-T DIESEL ENGINE
5.4L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BB1 DIESEL ENGINE
5.8L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BD1 DIESEL ENGINE
5.8L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 6BD1-T DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, OHC, ISUZU 6BG1 DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU 6BG1-T DIESEL ENGINE
4.3L 4-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU AA-4BG1 & BB-4BG1-T INDUSTRIAL DIESEL ENGINE
6.5L 6-CYLINDER IN-LINE, 4-CYCLE, WATER-COOLED, TURBOCHARGED, OHC, ISUZU AA-6BG1 & BB-6BG1-T INDUSTRIAL DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CONVERSION TABLE
ENGINE REPAIR KIT
ENGINE DISASSEMBLY
ENGINE INSPECTION
ENGINE REPAIR
ENGINE RE-ASSEMBLY
CYLINDER HEAD-CYLINDER
PISTON & CONNECTING ROD
CRANKSHAFT-CAMSHAFT
VALVE-SPRING-TAPPET
IDLER GEAR-PUSH ROD
TIMING CASE-FLYWHEEL HOUSING
ENGINE TUNING OPERATION
LUBRICATION SYSTEM
OIL PUMP & OIL COOLER
COOLING SYSTEM
ENGINE FUEL SYSTEM
INJECTION NOZZLE
FUEL INJECTION SYSTEM
TURBOCHARGER SYSTEM
AIR COMPRESSOR SYSTEM
ENGINE ELECTRICALS
STARTER MOTOR SYSTEM
ALTERNATOR SYSTEM
TROUBLESHOOTING
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR ENGINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
