This manual covers the S-40, S-45, and S40-45 Telescopic Boom Lifts, designed for a variety of repair and service applications. These robust machines are engineered for reliability and efficiency in demanding work environments. With a focus on advanced engineering, the series offers dependable performance across a range of tasks, ensuring productivity and safety for operators and technicians alike.
This comprehensive Workshop Service Repair Manual provides essential information for the maintenance and repair of your Telescopic Boom Lift. It details critical areas including machine and hydraulic specifications, torque values, scheduled maintenance procedures, and extensive troubleshooting guidance. The manual also covers in-depth information on platform and boom components, engine systems, ground controls, and electrical and hydraulic schematics, empowering owners and service professionals to effectively maintain and repair the equipment.
GENIE S-40 S-45 S40-45 TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
SERIAL NUMBER RANGE:
FROM S40 - 7001 & UP
PARTS CATALOG & OPERATORS MANUAL ALSO INCLUDED
ENGINE COVERED:
2.5L 4-CYLINDER, FORD LRG-425 EFI ENGINE
2.3L 4-CYLINDER, FORD DSG-423 EFI ENGINE
2.05L 3-CYLINDER, DEUTZ F3L-1011F ENGINE
2.33L 3-CYLINDER, DEUTZ F3L-2011 & D2011L03i ENGINE
2.9L 4-CYLINDER, PERKINS 704-30 ENGINE
2.2L 4-CYLINDER, PERKINS 404-22 ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
AXLE COMPONENTS
ROTATION COMPONENTS
NON-STEERING COMPONENTS
FUNCTION MANIFOLD
BRAKE MANIFOLD
JIB BOOM COMPONENTS
GENERATOR SYSTEM
FAULT CODES
DIVERTER MANIFOLD
2WD 4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
GENIE S-40 S-45 S40-45 TELESCOPIC BOOM LIFT WORKSHOP SERVICE REPAIR MANUAL
SERIAL NUMBER RANGE:
FROM S40 - 7001 & UP
PARTS CATALOG & OPERATORS MANUAL ALSO INCLUDED
ENGINE COVERED:
2.5L 4-CYLINDER, FORD LRG-425 EFI ENGINE
2.3L 4-CYLINDER, FORD DSG-423 EFI ENGINE
2.05L 3-CYLINDER, DEUTZ F3L-1011F ENGINE
2.33L 3-CYLINDER, DEUTZ F3L-2011 & D2011L03i ENGINE
2.9L 4-CYLINDER, PERKINS 704-30 ENGINE
2.2L 4-CYLINDER, PERKINS 404-22 ENGINE
CONTENTS:
SAFETY RULES
MACHINE SPECIFICATION
HYDRAULIC SPECIFICATION
TORQUE SPECIFICATION
SCHEDULE MAINTENANCE
TROUBLESHOOTING
PLATFORM CONTROLS
PLATFORM COMPONENTS
PRIMARY BOOM COMPONENTS
SECONDARY BOOM COMPONENTS
TURNTABLE COMPONENTS
ENGINE SYSTEM
GROUND CONTROLS
RELAY PANELS
HYDRAULIC PUMPS
FUNCTION MANIFOLD
FUEL & HYDRAULIC TANKS
AXLE COMPONENTS
ROTATION COMPONENTS
NON-STEERING COMPONENTS
FUNCTION MANIFOLD
BRAKE MANIFOLD
JIB BOOM COMPONENTS
GENERATOR SYSTEM
FAULT CODES
DIVERTER MANIFOLD
2WD 4WD DRIVE MANIFOLD
SCHEMATIC DIAGRAM
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
