This workshop service repair manual covers Caterpillar DP80, DP90, DP100, DP115, DP135, and DP150 forklift lift trucks equipped with the 6D16 and 6D16-TLE diesel engines. These robust machines are engineered for demanding industrial applications, offering reliable performance and durability. The manual details specific serial number ranges for each model, ensuring accurate information for maintenance and repair.
This comprehensive manual provides essential guidance for technicians and owners. It includes detailed sections on general specifications, engine components, lubrication, fuel and engine control systems, cooling, intake and exhaust, electrical systems, and special equipment such as the air compressor. By following the procedures outlined within, users can effectively maintain, troubleshoot, and repair their forklift trucks, ensuring optimal operational efficiency and longevity.
6D16 Diesel Engine DP80 DP90 DP100 DP115 DP135 DP150 Forklift Lift Trucks Caterpillar Cat workshop service repair manual download
Applicable engine models:
6D16,
6D16-TLE.
Serial numbers:
DP80 T32B-00011-up,
DP90 T32B-50001-up,
DP100 3DP00012-up,
DP115 4DP00011-up,
DP135 5DP00013-up,
DP150 6DP00013-up.
GROUP INDEX:
HOW TO READ THIS MANUAL
GENERAL - General specifications, engine No. and name plate, precautions for maintenance operations, table of standard tightening torques
ENGINE - Engine body
LUBRICATION - Lubrication system
FUEL AND ENGINE CONTROL - Fuel system
COOLING - Cooling system
INTAKE AND EXHAUST - Intake and exhaust system, intercooler
ELECTRICAL SYSTEM - Alternator, starter, preheating system, engine start system, automatic stop system
SPECIAL EQUIPMENT - Air compressor
File Size: 22.7 Mb
File Format: zip, PDF
Language: English
6D16 Diesel Engine DP80 DP90 DP100 DP115 DP135 DP150 Forklift Lift Trucks Caterpillar Cat workshop service repair manual download
Applicable engine models:
6D16,
6D16-TLE.
Serial numbers:
DP80 T32B-00011-up,
DP90 T32B-50001-up,
DP100 3DP00012-up,
DP115 4DP00011-up,
DP135 5DP00013-up,
DP150 6DP00013-up.
GROUP INDEX:
HOW TO READ THIS MANUAL
GENERAL - General specifications, engine No. and name plate, precautions for maintenance operations, table of standard tightening torques
ENGINE - Engine body
LUBRICATION - Lubrication system
FUEL AND ENGINE CONTROL - Fuel system
COOLING - Cooling system
INTAKE AND EXHAUST - Intake and exhaust system, intercooler
ELECTRICAL SYSTEM - Alternator, starter, preheating system, engine start system, automatic stop system
SPECIAL EQUIPMENT - Air compressor
File Size: 22.7 Mb
File Format: zip, PDF
Language: English
