This manual covers the Polaris Sportsman 700 EFI and Sportsman 800 EFI All-Terrain Vehicles (ATVs) from the 2005 model year. These liquid-cooled, All-Wheel Drive (AWD) ATVs are engineered for performance and reliability, featuring advanced Electronic Fuel Injection (EFI) systems for optimal power delivery across various terrains and demanding applications. The robust construction and thoughtful design of the Sportsman series make them a trusted choice for both work and recreation.
This comprehensive Factory Service Manual provides essential information for the proper maintenance, diagnosis, and repair of your Polaris ATV. It details critical procedures, including engine service, cooling system maintenance, and drivetrain operations, ensuring that owners and technicians have the resources necessary to keep the vehicle in peak condition. By following the guidelines within this manual, you can effectively maintain, troubleshoot, and repair your Sportsman, maximizing its longevity and performance.
2005 POLARIS ATV SPORTSMAN 700 800 EFI SERVICE SHOP MANUAL
2005 POLARIS ATV SPORTSMAN 700 EFI
2005 POLARIS SPORTSMAN 800 EFI
FACTORY SERVICE MANUAL
HIGH QUALITY FACTORY SERVICE MANUAL @117mb
SERVICE MANUAL COVERS:
(JUST A PART OF THE FULL TABLE OF CONTENTS SHOWN HERE )
GENERAL
MAINTENANCE
ENGINE
ELECTRONIC FUEL INJECTION
CLUTCHING
FINAL DRIVE
BODY AND STEERING
TRANSMISSION
BRAKES
ELECTRICAL
CHAPTER ENGINE:
Engine Exploded Views
Exhaust System View / Notes
Special Tools
Piston Identification
Torque Specifications
Engine Fastener Torque Patterns
Engine Service Data
Cooling System Specifications
Cooling System Test
Engine Removal/Installation
Engine Installation Notes
Cylinder Honing
Oil Flow
Rocker Arm/Pushrod Inspection
Cylinder Head Disassembly/Inspection
Valve Inspection
Combustion Chamber
Valve Seat Reconditioning
Cylinder Head Assembly
Valve Sealing Test
Valve Train Exploded View
Engine Head Reassembly
Cylinder Removal
Valve Lifter Removal/Inspection
Piston Removal
Cylinder Inspection
Piston/Rod/Ring Service
Starter Bendix Removal/Inspection
Flywheel/Stator Removal/Inspection
Flywheel/Stator Installation
Engine Crankcase Disassembly/Inspection
Camshaft Inspection
Engine Crankcase Assembly
Troubleshooting
Stroke Coolant System Bleeding Procedure
2005 POLARIS ATV SPORTSMAN 700 800 EFI SERVICE SHOP MANUAL
2005 POLARIS ATV SPORTSMAN 700 EFI
2005 POLARIS SPORTSMAN 800 EFI
FACTORY SERVICE MANUAL
HIGH QUALITY FACTORY SERVICE MANUAL @117mb
SERVICE MANUAL COVERS:
(JUST A PART OF THE FULL TABLE OF CONTENTS SHOWN HERE )
GENERAL
MAINTENANCE
ENGINE
ELECTRONIC FUEL INJECTION
CLUTCHING
FINAL DRIVE
BODY AND STEERING
TRANSMISSION
BRAKES
ELECTRICAL
CHAPTER ENGINE:
Engine Exploded Views
Exhaust System View / Notes
Special Tools
Piston Identification
Torque Specifications
Engine Fastener Torque Patterns
Engine Service Data
Cooling System Specifications
Cooling System Test
Engine Removal/Installation
Engine Installation Notes
Cylinder Honing
Oil Flow
Rocker Arm/Pushrod Inspection
Cylinder Head Disassembly/Inspection
Valve Inspection
Combustion Chamber
Valve Seat Reconditioning
Cylinder Head Assembly
Valve Sealing Test
Valve Train Exploded View
Engine Head Reassembly
Cylinder Removal
Valve Lifter Removal/Inspection
Piston Removal
Cylinder Inspection
Piston/Rod/Ring Service
Starter Bendix Removal/Inspection
Flywheel/Stator Removal/Inspection
Flywheel/Stator Installation
Engine Crankcase Disassembly/Inspection
Camshaft Inspection
Engine Crankcase Assembly
Troubleshooting
Stroke Coolant System Bleeding Procedure
