This manual covers the Terex Simplicity Screens. Designed for robust performance, these screens are engineered for reliability and efficiency in demanding operational environments. Their construction emphasizes durability and ease of maintenance, ensuring consistent productivity.
This Operation and Maintenance Manual provides comprehensive guidance for the Terex Simplicity Screens. It details essential safety procedures, including hazard classification, safety decal interpretation, personal protective equipment, work area safety, and lockout/tagout protocols. The manual also covers setup, operation, and detailed maintenance schedules, including lubrication and cold-weather considerations. Furthermore, it offers troubleshooting guidance for common operational issues such as machine stoppage, uneven motion, cable breakage, and oil loss, equipping operators and technicians with the knowledge to maintain and repair the equipment effectively.
Terex simplicity screens operation and maintenance manual.
Section 1 - Introduction
About This Manual 1.1
Intended Use 1.1
Safety Alert Symbol 1.1
Section 2 - Safety
General Safety 2.1
Hazard Classification 2.1
Safety Decals and Descriptions 2.2
Safety Sign Maintenance 2.3
Decal Locations 2.3
Personal Safety 2.5
Work Area Safety 2.6
Lockout and Tagout 2.6
Safe Screening Operation & Work Attire 2.8
Section 3 - Setup
Receive and Inspect the Plant 3.1
Planning and Storage 3.2
Support Structure Design 3.4
Screen Components 3.5
Installing the Screen 3.9
Material Feed Process 3.11
Chutes & Hoppers 3.12
Initial Adjustments-Screen Cloth, Motor Base, V-belt, Oil Site 3.13
Section 4 - Maintenance
General Maintenance 4.1
Daily/Weekly/Monthly/Yearly Maintenance 4.1
Lubrication - Oil 4.2
Flushing Procedure 4.3
Synthetic Oil - Chart 4.3
Oil Selection - Chart 4.4
Viscosity Check 4.6
Lubrication - Grease 4.7
Automatic Lubrication Systems 4.7
Cold Weather Operation 4.7
Lubrication - Gear 4.9
Checking Oil 4.11
Draining and Filling Unit 4.11
Section 5 - Operation
Operating Speed & Safety 5.1
Inspection Before Start-up 5.1
Initial Start Up 5.2
Normal Start Up 5.3
Shut Down/Cleaning 5.3
Section 6 - Troubleshooting
Machine Stoppage 6.1
Uneven Machine Motion 6.2
Cable Breakage 6.3
Loss of Amplitude 6.4
Spring Breakage 6.4
Belt Slippage 6.5
Loss of Oil 6.5
Wire Cloth Breakage 6.5
Terex simplicity screens operation and maintenance manual.
Section 1 - Introduction
About This Manual 1.1
Intended Use 1.1
Safety Alert Symbol 1.1
Section 2 - Safety
General Safety 2.1
Hazard Classification 2.1
Safety Decals and Descriptions 2.2
Safety Sign Maintenance 2.3
Decal Locations 2.3
Personal Safety 2.5
Work Area Safety 2.6
Lockout and Tagout 2.6
Safe Screening Operation & Work Attire 2.8
Section 3 - Setup
Receive and Inspect the Plant 3.1
Planning and Storage 3.2
Support Structure Design 3.4
Screen Components 3.5
Installing the Screen 3.9
Material Feed Process 3.11
Chutes & Hoppers 3.12
Initial Adjustments-Screen Cloth, Motor Base, V-belt, Oil Site 3.13
Section 4 - Maintenance
General Maintenance 4.1
Daily/Weekly/Monthly/Yearly Maintenance 4.1
Lubrication - Oil 4.2
Flushing Procedure 4.3
Synthetic Oil - Chart 4.3
Oil Selection - Chart 4.4
Viscosity Check 4.6
Lubrication - Grease 4.7
Automatic Lubrication Systems 4.7
Cold Weather Operation 4.7
Lubrication - Gear 4.9
Checking Oil 4.11
Draining and Filling Unit 4.11
Section 5 - Operation
Operating Speed & Safety 5.1
Inspection Before Start-up 5.1
Initial Start Up 5.2
Normal Start Up 5.3
Shut Down/Cleaning 5.3
Section 6 - Troubleshooting
Machine Stoppage 6.1
Uneven Machine Motion 6.2
Cable Breakage 6.3
Loss of Amplitude 6.4
Spring Breakage 6.4
Belt Slippage 6.5
Loss of Oil 6.5
Wire Cloth Breakage 6.5
