This manual covers the Komatsu PC5500-6 Hydraulic Mining Shovel, serial number 15023. Designed for demanding mining operations, this machine embodies robust engineering and reliability. Its advanced features, including the Electronic Monitoring and Control System (ECS), facilitate peak performance and safe operation. This comprehensive guide is intended to assist operators and maintenance personnel in maximizing the efficiency and longevity of the shovel through proper handling, lubrication, maintenance, and adjustment procedures.
The scope of this Operation & Maintenance Manual is extensive, detailing critical aspects from initial safety instructions and operational controls to in-depth maintenance schedules and troubleshooting guidance. It provides essential information on fuel and lubricants, filling capacities, standard torque values, and specific maintenance intervals ranging from daily checks to yearly servicing. Furthermore, it covers specialized procedures such as fire prevention, repair welding, and transportation. This manual serves as an indispensable resource for ensuring the Komatsu PC5500-6 Hydraulic Mining Shovel operates at its optimal level, promoting safety and preventing costly downtime.
This is the COMPLETE Operation & Maintenance Manual for the Komatsu PC5500-6 Hydraulic Mining Shovel.
SERIAL NUMBERS: 15023
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. It Will Help The Operator and Maintenance Personnel Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
OPERATION & MAINTENANCE MANUAL CONTAINS:
=========
1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS
2. SAFETY
2.1 SAFETY INSTRUCTIONS
3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATORS CAB - CONTROLS
3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS
3.5 OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
3.6 POWER HOUSE
3.7 ELECTRICAL EQUIPMENT IN CAB BASE
3.8 CHECKS BEFORE STARTING THE ENGINES
3.9 STARTING THE ENGINES
3.10 MOVING THE SHOVEL
3.11 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.12 WORKING WITH THE ATTACHMENT
3.13 WORKING INSTRUCTIONS
3.14 PARKING THE SHOVEL
3.15 STOPPING THE ENGINES
3.16 OPERATION OF THE LUBRICATION SYSTEM
3.17 FIRE DETECTION AND SUPPRESSION SYSTEM
3.18 CENTRAL REFILLING SYSTEM
3.19 SERVICE CRANE
3.20 WORK ON THE LOADER ATTACHMENT
3.21 TRANSPORTATION AND LIFTING OF THE SHOVEL
3.22 RETRIEVAL PROCEDURE
3.23 SHOVEL STORAGE
3.24 TROUBLE SHOOTING
4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 REPAIR WELDINGS
=========
** Model Specification: Komatsu PC5500-6 Hydraulic Mining Shovel
** Language: English
** Total Pages: 492
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...
=========
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
INSTANT DOWNLOAD MEANS THERE IS NO SHIPPING COSTS or WAITING FOR A CD or PAPER MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. BUY FROM US AND I GUARANTEE YOULL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
This is the COMPLETE Operation & Maintenance Manual for the Komatsu PC5500-6 Hydraulic Mining Shovel.
SERIAL NUMBERS: 15023
This Manual Describes Procedures for Operation, Handling, Lubrication, Maintenance, Checking, and Adjustment. It Will Help The Operator and Maintenance Personnel Realize Peak Performance Through Effective, Economical and Safe Machine Operation and Maintenance.
OPERATION & MAINTENANCE MANUAL CONTAINS:
=========
1. INTRODUCTION
1.1 CONTENTS OF THE BINDER
1.2 DIVISION OF THE BINDER
1.3 DESIGNATED USE OF THE SHOVEL
1.4 DELIVERY OF THE SHOVEL
1.5 EXPLANATION OF ABBREVIATIONS
1.6 TABLE OF CONTENTS
2. SAFETY
2.1 SAFETY INSTRUCTIONS
3. OPERATION
3.1 FOREWORD
3.2 CONSTRUCTION OF THE SHOVEL
3.3 OPERATORS CAB - CONTROLS
3.4 ELECTRONIC MONITORING AND CONTROL SYSTEM ECS
3.5 OPERATING THE HEATER, VENTILATION AND AIR CONDITIONING
3.6 POWER HOUSE
3.7 ELECTRICAL EQUIPMENT IN CAB BASE
3.8 CHECKS BEFORE STARTING THE ENGINES
3.9 STARTING THE ENGINES
3.10 MOVING THE SHOVEL
3.11 SLEWING AND BRAKING THE SUPERSTRUCTURE
3.12 WORKING WITH THE ATTACHMENT
3.13 WORKING INSTRUCTIONS
3.14 PARKING THE SHOVEL
3.15 STOPPING THE ENGINES
3.16 OPERATION OF THE LUBRICATION SYSTEM
3.17 FIRE DETECTION AND SUPPRESSION SYSTEM
3.18 CENTRAL REFILLING SYSTEM
3.19 SERVICE CRANE
3.20 WORK ON THE LOADER ATTACHMENT
3.21 TRANSPORTATION AND LIFTING OF THE SHOVEL
3.22 RETRIEVAL PROCEDURE
3.23 SHOVEL STORAGE
3.24 TROUBLE SHOOTING
4. MAINTENANCE
4.1 FOREWORD
4.2 PRECAUTIONS FOR MAINTENANCE
4.3 FUEL AND LUBRICANTS
4.4 FILLING CAPACITIES
4.5 STANDARD TORQUE LIST
4.6 LUBRICATION AND MAINTENANCE SCHEDULE
4.7 WHEN NECESSARY
4.8 EVERY 10 OPERATING HOURS OR DAILY
4.9 EVERY 50 OPERATING HOURS OR WEEKLY
4.10 EVERY 250 OPERATING HOURS OR MONTHLY
4.11 EVERY 500 OPERATING HOURS OR MONTHLY
4.12 EVERY 1000 OPERATING HOURS OR EVERY 6 MONTH
4.13 EVERY 2000 OPERATING HOURS OR YEARLY
4.14 EVERY 3000 OPERATING HOURS HOWEVER AT LEAST ONCE A YEAR
4.15 FIRE PREVENTION
4.16 REPAIR WELDINGS
=========
** Model Specification: Komatsu PC5500-6 Hydraulic Mining Shovel
** Language: English
** Total Pages: 492
** File Format: PDF
** Requirements: Adobe PDF Reader
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...
=========
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.
INSTANT DOWNLOAD MEANS THERE IS NO SHIPPING COSTS or WAITING FOR A CD or PAPER MANUAL TO ARRIVE IN THE MAIL. YOU WILL RECEIVE THIS MANUAL TODAY VIA INSTANT DOWNLOAD ON COMPLETION OF PAYMENT VIA OUR SECURE PAYMENT PROCESSOR. WE ACCEPT ALL MAJOR CREDIT/DEBIT CARDS AND PAYPAL. BUY FROM US AND I GUARANTEE YOULL BE A SATISFIED CUSTOMER AND CONTACT US IF YOU HAVE ANY QUESTIONS.
Looking for some other Service Repair Manual, please check:
