The Komatsu 960E-1 Dump Truck is a formidable piece of heavy-duty mining and construction equipment designed for large-scale excavation and material transport. Known for its robust engineering and reliability, this ultra-class mining dump truck is a testament to Komatsu's heritage as a global leader in the industry. Its advanced AC drive system, powerful Cummins engine, and substantial payload capacity of 360 short tons make it an essential asset in demanding operational environments. The 960E-1 represents significant advancements in mining truck technology, focusing on efficiency, operator comfort, and operational performance.
This Service Workshop Repair Manual provides comprehensive guidance for the maintenance, repair, and troubleshooting of the Komatsu 960E-1 Dump Truck, serial numbers A30003 and up. It covers all major systems, including the engine, AC drive system, hydraulic circuits, electrical systems, and operator environment. Detailed procedures for routine maintenance, testing, disassembly, and assembly are included, along with extensive troubleshooting guides and fault code tables. This manual is an indispensable resource for Komatsu service technicians, mine mechanics, maintenance supervisors, and equipment owners seeking to minimize downtime and maximize the operational efficiency of their 960E-1 dump trucks.
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Covers S/N : A30003 and UP
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Manual Contents:
#00 Index and foreword
Foreword, safety and general information
Operating instructions
#01 Specification
Specification and technical data
#10 Structure, function and maintenance standard
Steering circuit
Hoist circuit
Brake circuits
Suspensions
Electrical system, 24 volt
Interface module (IM)
Electrical system, AC drive
Cab air conditioning
#20 Standard value table
Standard service value table
#30 Testing and adjusting
General information
Steering, brake cooling and hoist hydraulic system
Brake system
Accumulators and suspensions
VHMS and payload meter
Interface module (IM)
Cab air conditioning
#40 Troubleshooting
Failure code table and fuse locations
AC drive system fault codes
Troubleshooting by failure code, Part 1
Troubleshooting by failure code, Part 2
Troubleshooting by failure code, Part 3
Troubleshooting by failure code, Part 4
Troubleshooting by failure code, Part 5
Cab air conditioning
#50 Disassembly and assembly
General information
Wheels, spindle and rear axle
Brake system
Steering system
Suspensions
Hoist circuit
Operator cab
Body and structures
Cab air conditioning
#90 Diagrams and drawings
Hydraulic circuit diagrams
Electrical circuit diagrams
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
**************************
Covers S/N : A30003 and UP
****************
Manual Contents:
#00 Index and foreword
Foreword, safety and general information
Operating instructions
#01 Specification
Specification and technical data
#10 Structure, function and maintenance standard
Steering circuit
Hoist circuit
Brake circuits
Suspensions
Electrical system, 24 volt
Interface module (IM)
Electrical system, AC drive
Cab air conditioning
#20 Standard value table
Standard service value table
#30 Testing and adjusting
General information
Steering, brake cooling and hoist hydraulic system
Brake system
Accumulators and suspensions
VHMS and payload meter
Interface module (IM)
Cab air conditioning
#40 Troubleshooting
Failure code table and fuse locations
AC drive system fault codes
Troubleshooting by failure code, Part 1
Troubleshooting by failure code, Part 2
Troubleshooting by failure code, Part 3
Troubleshooting by failure code, Part 4
Troubleshooting by failure code, Part 5
Cab air conditioning
#50 Disassembly and assembly
General information
Wheels, spindle and rear axle
Brake system
Steering system
Suspensions
Hoist circuit
Operator cab
Body and structures
Cab air conditioning
#90 Diagrams and drawings
Hydraulic circuit diagrams
Electrical circuit diagrams
****************
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
