This workshop service repair manual provides comprehensive information for the CESAB BT CBD CBG Lift Truck. Designed for a wide range of applications, these lift trucks are engineered for reliability and efficiency in material handling operations. The manual covers models with lift capacities ranging from 2.5 to 3.5 tons, featuring robust construction and advanced electronic hydrostatic transmission systems. Notable components include the Kubota V3300 and Continental TM27 engine options, sophisticated hydraulic systems with customized pumps and distributors, and integrated electrical and control systems.
The purpose of this manual is to serve as an authoritative guide for maintaining and repairing the CESAB BT CBD CBG Lift Truck. It details essential maintenance procedures, including lubrication schedules and engine break-in protocols. Furthermore, the manual offers in-depth troubleshooting guidance, diagnostic information, and clear wiring and hydraulic diagrams to assist technicians. Technical specifications, system overviews, and calibration procedures are also included, ensuring that owners, operators, and service personnel have the necessary knowledge to keep these industrial vehicles operating at peak performance and safety.
CESAB BT CBD CBG 2.5 3.0 3.5 LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE MODELS:
BT CBD 2.5 TON LIFT TRUCK
BT CBD 3.0 TON LIFT TRUCK
BT CBD 3.5 TON LIFT TRUCK
BT CBG 2.5 TON LIFT TRUCK
BT CBG 3.0 TON LIFT TRUCK
BT CBG 3.5 TON LIFT TRUCK
ENGINE COVERED:
3.3L 4-CYLINDER, KUBOTA V3300 DIESEL ENGINE
2.7L 4-CYLINDER, CONTINENTAL TM27 ENGINE
CONTENTS:
TECHNICAL DATA
OPERATOR’S SEAT
SERVICE BRAKE
DASHBOARD SYSTEM
ENDOTHERMIC ENGINE
AIR FILTER SYSTEM
ENGINE RUNNING-IN
ELECTRONIC HYDROSTATIC TRANSMISSION
HYDRAULIC MOTOR
BRAKES SYSTEM
ELECTRIC SYSTEM
BATTERY SYSTEM
ELECTRIC COMPONENTS
FUSE HOLDING PANEL
ENGINE ACTUATOR
POTENTIOMETER AND MICROSWITCHES
ROTARY / LINEAR POTENTIOMETER
MENUS AND PARAMETERS FOR THE TCS SYSTEM
WHEELS / TYRES
STEERING CONTROL
STEERING AXLE
BEARINGS ADJUSTMENT
HYDRAULIC DISTRIBUTOR
MASTS SYSTEM
LUBRICATION
LIFTING THE TRUCK
CALIBRATION
DISPLAY SYSTEM
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED
INFORMATION / PH PARAMETERS
EPROM RESET
TROUBLESHOOTING
WIRING DIAGRAMS
HYDRAULIC DIAGRAM
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
CESAB BT CBD CBG 2.5 3.0 3.5 LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
APPLICABLE MODELS:
BT CBD 2.5 TON LIFT TRUCK
BT CBD 3.0 TON LIFT TRUCK
BT CBD 3.5 TON LIFT TRUCK
BT CBG 2.5 TON LIFT TRUCK
BT CBG 3.0 TON LIFT TRUCK
BT CBG 3.5 TON LIFT TRUCK
ENGINE COVERED:
3.3L 4-CYLINDER, KUBOTA V3300 DIESEL ENGINE
2.7L 4-CYLINDER, CONTINENTAL TM27 ENGINE
CONTENTS:
TECHNICAL DATA
OPERATOR’S SEAT
SERVICE BRAKE
DASHBOARD SYSTEM
ENDOTHERMIC ENGINE
AIR FILTER SYSTEM
ENGINE RUNNING-IN
ELECTRONIC HYDROSTATIC TRANSMISSION
HYDRAULIC MOTOR
BRAKES SYSTEM
ELECTRIC SYSTEM
BATTERY SYSTEM
ELECTRIC COMPONENTS
FUSE HOLDING PANEL
ENGINE ACTUATOR
POTENTIOMETER AND MICROSWITCHES
ROTARY / LINEAR POTENTIOMETER
MENUS AND PARAMETERS FOR THE TCS SYSTEM
WHEELS / TYRES
STEERING CONTROL
STEERING AXLE
BEARINGS ADJUSTMENT
HYDRAULIC DISTRIBUTOR
MASTS SYSTEM
LUBRICATION
LIFTING THE TRUCK
CALIBRATION
DISPLAY SYSTEM
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED
INFORMATION / PH PARAMETERS
EPROM RESET
TROUBLESHOOTING
WIRING DIAGRAMS
HYDRAULIC DIAGRAM
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR MACHINE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
